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-   -   HELP how to take c6 door panels off? (https://www.corvetteforum.com/forums/audio-electronics/1985082-help-how-to-take-c6-door-panels-off.html)

huillery 04-01-2008 08:14 PM

HELP how to take c6 door panels off?
 
l can get most of the door off but neer the door handle it wont budge?and if you can help do yo uhave any pics

thanks

pentavolvo 04-01-2008 08:25 PM

there is threads out there to do this, check c6 faq

did you remove the bolt up by the door handle, i know on passnger side u have to pry off the little door open button and theres a bolt and on the drivers side there is one somewhere to

TheKomoman 04-01-2008 09:25 PM


Originally Posted by pentavolvo (Post 1564821480)
there is threads out there to do this, check c6 faq

did you remove the bolt up by the door handle, i know on passnger side u have to pry off the little door open button and theres a bolt and on the drivers side there is one somewhere to

:iagree:

Check my install thread, linked in my signature below. It includes door removing instructions.

805Z06 04-01-2008 10:22 PM

18 Attachment(s)
Here is some info from my other thread. Just ignore the insulation part.


Removal & Insulation of Door Panels

This information might be beneficial to others if they decide on upgrade speakers or insulation of the doors.

The driver’s door

The first thing you want to do is raise the window up. Once you pull off the panel, you can’t raise the window and you won’t have access to the inner shell of the door.

Attachment 48164330

The driver’s door has a total of two bolts. They are located right below the door handle. If you look closely, you will see a small plastic cover. Remove the cover and you will see the two bolts. Uses the proper tools and remove the bolts, failure of using the proper tools may strip the bolts.

Attachment 48164331

Attachment 48164332

On the bottom of the door there is a little opening to pull the panel off. Just pull away at different positions. It’s going to sound like the door is ripping apart, but that’s from the plastic holders. Once you have the panel loose, don’t yank it out. There is one main cable harness that needs to be taken off.

Attachment 48164333

Attachment 48164334

Once you get to this point, you will see the exposed outer door shell. You will also see the 10” Bose woofer and a large rubber cover on the left side of the door. The rubber cover provides access to the inner shell of the door.

Attachment 48164335

Attachment 48164336

Remove the Bose woofer from the door. There is a little connector that you need to disconnect when the speaker is loose. Then you want to remove the large plastic cover on the left side of the door. Once all that is done, you will have partial access to the inner shell of the door. Do not remove any bolts on the outer shell of the door; these bolts hold the window system.

Attachment 48164337

Attachment 48164338

Attachment 48164339

I basically covered ¾ of the inner shell of the door with Damplifer Pro and Luxury liner. It’s a tight squeeze but it’s doable with the speaker and rubber opening. That area took me about an hour or so to do. I then did the outer shell of the door with Damplifer Pro. This area is very hard to do and the surface is not flat. The outer shell took me 2-3 hours to do.

Attachment 48164340

Attachment 48164341

Attachment 48164342
This pic shows an upgraded JL speaker and mount plate.

A WARNING – be careful not to insulate the edges of the door because they are exposed with the door panel on. I made this mistake on the outer shell and it took me a couple hours per door to clean up. Just insulate to the edge of the panel clips, basically leave at least one-inch strip around the door without any insulation.

Attachment 48164343

The driver’s side has about 10-15 pounds of insulation. But, it is so solid and it shuts better than a Lexus, a nice thump. This will definitely improve the sound of the speakers.

Putting the door panel back is a partial PITA. On the top of the door panel, there are metal hooks. You want to put those in before pushing in the clips. It will help to have the window down. Just take your time to figure it out so you don’t scratch your door. When you push in the clips, make sure they are perfectly aligned, so you don’t break any.

Attachment 48164344

The Passenger Door

Removal of the passenger door panel is different than the driver’s side. First you have to pop off the door open button plastic piece. You will see a bolt; just remove it with the proper tools. There is another bolt on the bottom of the handrail. Repeat the process similar to the driver’s side.


Attachment 48164345


Attachment 48164346


Attachment 48164347

BLACK-10 05-02-2011 09:27 PM

great write up

gregd 05-17-2011 03:57 PM

I agree! Mine is loose on upper left and I have been wondering how to get it off. Great pix!!

gregd 05-17-2011 04:01 PM

Thx for posting!!!

franman69 01-30-2012 04:20 PM

:lurk:

Vividz06 12-05-2012 02:03 PM


Originally Posted by franman69 (Post 1579875549)
:lurk:

Thanks mate worked a treat removed each door in about 15 mins with mirror removal aswell

Thrash 12-07-2012 03:15 PM

There is also a step post at the top under my Deadening-Stereo sticky install, easy to do ... :thumbs:

kenedds 06-25-2013 05:27 PM


Originally Posted by huillery (Post 1564821291)
l can get most of the door off but neer the door handle it wont budge?and if you can help do yo uhave any pics

thanks

My driver's side panel squeeks (metallic Squeak) when going over bumps. I am pretty sure it is one of the attachment points for the panel - any suggestions as to how to quiet?

markcz 06-26-2013 09:15 AM

You can make sure the screws are tight without pulling the skin.

Or pull inner skin off and put something between pieces that are rubbing.

Sled Driver 07-10-2013 04:04 PM

The real trick is getting them back on.

Some use a shoestring to pull the metal tabs back on the top of the door panel. I've never done that. Just pay really close attention to where the door panel is when it comes off, then you can re-hang it doing the reverse. It's probably a good idea to replace all the fasteners while you have the door panel off as they tend to get loose pretty easily in my experience.

black.z51.c6 07-26-2013 08:28 PM

where can you buy those retainers?

Sled Driver 07-26-2013 09:29 PM


Originally Posted by black.z51.c6 (Post 1584512261)
where can you buy those retainers?

http://www.clipsandfasteners.com/Sea...x=0&Search.y=0

you need both the male and female. I think you need 2 packages to get both doors done.

black.z51.c6 07-26-2013 09:32 PM

thanks thats awesome

jorgep951 07-29-2013 05:40 PM

thanks for posting

Petrolburner 02-23-2014 01:39 PM


Originally Posted by markcz (Post 1584251450)
You can make sure the screws are tight without pulling the skin.

How do you do that?

markcz 02-23-2014 06:46 PM

That was posted as a reply to a question about a squeaky and possibly loose skin, I was suggesting that he check the screws that hold it down before pulling it apart.

Petrolburner 02-24-2014 05:49 PM


Originally Posted by markcz (Post 1586245387)
That was posted as a reply to a question about a squeaky and possibly loose skin, I was suggesting that he check the screws that hold it down before pulling it apart.

Thanks, I fixed my door squeak the other day with a bit of double sided foam where the two pieces meet at the midline.


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