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Best way to polish aluminum to chrome finish

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Old 10-02-2008, 05:17 PM
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mitch.smith
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Default Best way to polish aluminum to chrome finish

Can some one tell me the most effective way to polish aluminum. I have read several items, but I want to hear it from some one that has had success at doing it!!!!
Old 10-02-2008, 05:40 PM
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hotwheels57
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You might have more response in the car care/detailing forum on the main menu page towards the bottom.
I'm assuming you're referring to raw aluminum that you've made parts from, but if you're referring to freshening up already polished aluminum (wheels?), some of the steps can be skipped. You might be able to freshen up wheels by hand with a quality metal polish...I prefer WENOL products. Some prefer the "Power Ball", but I've never had any experience with those.
The way I do it is a multi step process with various grades of black oxide (200 to 2,000+ grit) sand paper. It all depends on the existing finish on the aluminum you're working on.
Then it's a multi step process on a 3,500rpm buffer with various 8" buffing wheels and compounds. Hand protection, lung protection and eye protection are a must. A typical DREMEL is not capable of polishing wheels.
It's a very time consuming process. It's a very dirty process. Depending on the size of the part, it's sometimes better to pay someone to do it for you unless you already have the equipment or are willing to buy the equipment.
THE EASTWOOD COMPANY is where I bought most of my equipment and supplies.

Last edited by hotwheels57; 10-02-2008 at 05:57 PM.
Old 10-02-2008, 06:11 PM
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Patches
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If it's wheels you're looking to polish, I use Adams or Simichrome Polish with a Powerball on a drill for my CCW raw/polished aluminum wheels. 20-30 minutes per wheel usually does it. I will wet sand any scratches out first if necessary. Remember - this is uncoated, raw aluminum.








Last edited by Patches; 10-02-2008 at 06:13 PM.
Old 10-02-2008, 06:25 PM
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EPMM 03 C5
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Originally Posted by Patches
If it's wheels you're looking to polish, I use Adams or Simichrome Polish with a Powerball on a drill for my CCW raw/polished aluminum wheels. 20-30 minutes per wheel usually does it. I will wet sand any scratches out first if necessary. Remember - this is uncoated, raw aluminum.








WOWthat looks great!!
Old 10-02-2008, 06:27 PM
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stormrider
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Originally Posted by EPMM 03 C5
WOWthat looks great!!
Bling Bling
Old 10-02-2008, 07:04 PM
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DAV162
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Old 10-02-2008, 07:11 PM
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dobewillie
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great job patches be proud
Old 10-02-2008, 07:27 PM
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Riley P
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Opps, had to put on my sunglasses for this thread.
Old 10-02-2008, 08:13 PM
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TWOBUELLS
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Originally Posted by hotwheels57
You might have more response in the car care/detailing forum on the main menu page towards the bottom.
I'm assuming you're referring to raw aluminum that you've made parts from, but if you're referring to freshening up already polished aluminum (wheels?), some of the steps can be skipped. You might be able to freshen up wheels by hand with a quality metal polish...I prefer WENOL products. Some prefer the "Power Ball", but I've never had any experience with those.
The way I do it is a multi step process with various grades of black oxide (200 to 2,000+ grit) sand paper. It all depends on the existing finish on the aluminum you're working on.
Then it's a multi step process on a 3,500rpm buffer with various 8" buffing wheels and compounds. Hand protection, lung protection and eye protection are a must. A typical DREMEL is not capable of polishing wheels.
It's a very time consuming process. It's a very dirty process. Depending on the size of the part, it's sometimes better to pay someone to do it for you unless you already have the equipment or are willing to buy the equipment.
THE EASTWOOD COMPANY is where I bought most of my equipment and supplies.
I would like to add , I do the above with 200 to 2000 grit sand paper , but i wet sand using WD-40. This keeps harmful dust to a minimum and extends sandpaper life. It's a dirty job , but the results are worth it.
Old 10-02-2008, 08:18 PM
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robert123
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I used aluminun polish and a polishing pad on my power drill and had very good results on my wheels. Make sure there is no clear coat on them or it will have to be removed first.
Old 10-02-2008, 08:18 PM
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10U 99
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this stuff right here


http://www.simichrome-polish.com/
Old 10-02-2008, 08:33 PM
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steve8
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I don't know, but you should sure as heck listen to patches.
Old 10-02-2008, 08:35 PM
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mrm1149
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St. Jude Donor '06-'07-'08-'09-'10-'11-'12-'13

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Great ideas and methods above I do pretty much the same, always seem to wind up back at Maas Creme though.
Old 10-04-2008, 09:37 AM
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0Killrwheels@Autogeek
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uncoated aluminum is always in a state of degrade or tarnish. As such polishing is needed on a consistent basis. I have found over the years that the proper metal polish, extra fine steel wool, Powerball, and mushroom bobs (often wool) make the deal easier. Cleaners like P21S Polishing Soap can help also prior to polishing by helping to remove some of this tarnish.
Old 10-04-2008, 10:53 AM
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GotChrist?
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White buffing wheel on a high speed die grinder or something similar, and white jewelers rouge. I've used that method on mc parts. Works to buff scratches out of chrome too.
On lower fork legs, which Harley seals and pits in times, wet/dry sandpaper is used to sand them smooth and remove the rough casting marks, then start the polishing.
Simichrome is a standard in the bike world. Flitz is supposed to be very good too.

http://gordsaluminumpolish.com/index.html

http://hdforums.com/forum/showthread.php?p=624298 fork slider polishing. I think this is what you're after

Last edited by GotChrist?; 10-04-2008 at 10:59 AM.

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