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Z51 leaking 1/2 shaft

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Old 03-01-2014, 09:09 AM
  #61  
kevingilmore
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here is a picture
http://gilmore.chem.northwestern.edu/dsc_0540.jpg

lots of additional problems.

the transverse spring is made out of fiberglass and glue.
the differential oil will eventually dissolve the glue.
the differential oil is flammable at high temperatures, and when the
seals leak, it gets all over the half shafts which will happily spin the
oil all over the backs of the mufflers...

The problem is when the car sits outside at temperatures under 20F.
which in Chicago is something like 30 times this winter.

how they did the massive amount of engineering on this car and completely
blew it on a $20 part is beyond comprehension.
Old 03-01-2014, 03:23 PM
  #62  
RickDI
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Originally Posted by ATX-C7
Couple of questions:

- How cold is it when you drive?

- When did you take delivery?

Pls keep us updated...
I daily drive it as long as there is no snow on the ground so it has been below 20 sometimes. Looks like there is snow coming Monday so I will probably have to move my dealer appointment.

My C7 is vin 12208 and I took delivery January 20th.

Old 03-01-2014, 03:33 PM
  #63  
ATX-C7
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Originally Posted by RickDI
I daily drive it as long as there is no snow on the ground so it has been below 20 sometimes. Looks like there is snow coming Monday so I will probably have to move my dealer appointment.

My C7 is vin 12208 and I took delivery January 20th.
Good to note on temp...

Car looks sweeet! Love those black rims
Old 03-01-2014, 03:35 PM
  #64  
ZeeOSix
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Originally Posted by KenHorse
C5's didn't have a proper O ring design on one side. In fact, one of our local shops removes the diff and has the housing machined for a 2nd O ring on that side. That does fix the leak problem
My 2002 C5Z has never had a leaky differential. A lot of the "leaks" on C5 differentials were actually puking vents, not leaky seals or O-rings.

OP - sounds like you got a defect during manufacturing ... probably not a design flaw. If it is a result of a design flaw then more leaky diffs will be popping up soon on C7s.
Old 03-01-2014, 03:46 PM
  #65  
ZeeOSix
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Originally Posted by kevingilmore
replaced the differential, and 2 days and 80 miles later and its leaking
on the left side again. Unless the half shaft is seriously out of balance causing
the problem, which I think I would have noticed, I really think the seals
are a major issue. I saw the differential before it was installed, clearly it
was a brand new part.
Wow ... almost time to kick in the "lemon law". This is getting ridiculous.
Old 03-01-2014, 03:47 PM
  #66  
ZeeOSix
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Originally Posted by kevingilmore
Well it took a lot of arm twisting, but GM has finally acknowledged that
the seals do in fact contract at temperatures below 20F and then leak.
So a new seal design which probably means a new rubber formulation is
in the works. ETA unknown at this time. There is another non-chevy vehicle
effected by this seal issue.
They need to go with silicone or some other material that can take a HUGE temperature range.
Old 03-07-2014, 09:46 AM
  #67  
greg7097
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Originally Posted by kevingilmore
Well it took a lot of arm twisting, but GM has finally acknowledged that
the seals do in fact contract at temperatures below 20F and then leak.
So a new seal design which probably means a new rubber formulation is
in the works. ETA unknown at this time. There is another non-chevy vehicle
effected by this seal issue.
I have the same leak on my car. Car has about 1000 miles only and only seems to leak when it is left outside and is very cold. I am in the NW Chicago suburbs. I drive the car during the winter and would like a fix to this issue as well.
Old 03-07-2014, 09:55 AM
  #68  
kevingilmore
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I have enough tickets to do the lemon law. I don't want my money back or I would
have done that already. I want the car fixed. You can be sure that GM will have a fix
for this before the 2015 MY. My guess is that greg and I have the same dealer.
Stopping by today for the every 500 mile differential fillup.
Old 03-07-2014, 10:03 AM
  #69  
HogwildC7
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Originally Posted by kevingilmore
parts on indefinite backorder

NOT HAPPY GM!
welcome to the club, my old vin 2181. i had so many problems with car i should have made GM buy car back, period. i have noticed that my new car is currently running good. even the dash does not get stuck like my old one.

my vin 2181 was in shop for 28 days total while i owed it. the rear axle 4 times, the front bumper keep coming loose, the audio controls would quit working. my dry sum oil system lines keep coming off had to be ordered and replaced. the rear axle problem started 3 days after buying.
Old 03-07-2014, 10:05 AM
  #70  
greg7097
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I bought my car at Grossinger and have the ticket for the rear end open at ROCK Chevy. I saw the oil on the floor of my garage and had seen the thread here. So i had them look when i was getting a alignment, sure enough same spot. What dealer do you have the ticket open at? I keep the car in a heated garage most of the time so it is only a issue if i leave it out side at work on a very cold day.
Old 03-07-2014, 10:07 AM
  #71  
Diver Down
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Originally Posted by tonybsr
welcome to the club, my old vin 2181. i had so many problems with car i should have made GM buy car back, period. i have noticed that my new car is currently running good. even the dash does not get stuck like my old one.

my vin 2181 was in shop for 28 days total while i owed it. the rear axle 4 times, the front bumper keep coming loose, the audio controls would quit working. my dry sum oil system lines keep coming off had to be ordered and replaced. the rear axle problem started 3 days after buying.
You are talking your OLD car, not the C7 right?
Old 03-07-2014, 10:23 AM
  #72  
kevingilmore
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my dealer is stasek chevy in wheeling. continuous open ticket for topping off
the fluid. They actually drain it every time to measure the loss and return the
information to GM. and correlate with the temperature. Matches up pretty well.
The car is outside at work all day every work day.

would be nice to find a better way of knowing when the differential was .25 quart
low (like via differential temperature) it would make things easier till the new
seals show up.
Old 03-07-2014, 10:40 AM
  #73  
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Originally Posted by kevingilmore
my dealer is stasek chevy in wheeling. continuous open ticket for topping off
the fluid. They actually drain it every time to measure the loss and return the
information to GM. and correlate with the temperature. Matches up pretty well.
The car is outside at work all day every work day.

would be nice to find a better way of knowing when the differential was .25 quart
low (like via differential temperature) it would make things easier till the new
seals show up.
GM needs to address this. I'm in Colorado and my C7 is on order and I don't want to worry about this when the weather turns. Keep us posted on this!
Old 03-07-2014, 10:45 AM
  #74  
greg7097
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Originally Posted by kevingilmore
my dealer is stasek chevy in wheeling. continuous open ticket for topping off
the fluid. They actually drain it every time to measure the loss and return the
information to GM. and correlate with the temperature. Matches up pretty well.
The car is outside at work all day every work day.

would be nice to find a better way of knowing when the differential was .25 quart
low (like via differential temperature) it would make things easier till the new
seals show up.
When you go by the dealer today ask if it would help them with GM if i opened a ticket with my car there as well. It sounds like they are on top of it with your car and i may as well ride that train if i can. I knew way more about the problem than ROCK did.
Old 03-07-2014, 11:02 AM
  #75  
kevingilmore
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good idea. service writer tom, master tech elvis.
local GM rep well aware of what is going on.
The more people bringing their cars in for the same
problem, the faster its going to get fixed.
Old 03-07-2014, 12:28 PM
  #76  
craig04c5
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Originally Posted by ZeeOSix
My 2002 C5Z has never had a leaky differential. A lot of the "leaks" on C5 differentials were actually puking vents, not leaky seals or O-rings.

OP - sounds like you got a defect during manufacturing ... probably not a design flaw. If it is a result of a design flaw then more leaky diffs will be popping up soon on C7s.
That is what mine does. If I have been driving in a "spirited" manner I notice a few drops of dif fluid on my garage floor. That is the only time it happens. Wonder if some of these C7's have too much fluid in them and they are also as you say "puking" it out or is it the seal?
Old 03-07-2014, 01:11 PM
  #77  
kevingilmore
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The first time my dealer put the fluorescence fluid in to verify that the leak was
in fact coming out the seals.

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Old 03-07-2014, 01:37 PM
  #78  
craig04c5
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Originally Posted by kevingilmore
The first time my dealer put the fluorescence fluid in to verify that the leak was
in fact coming out the seals.
Wow I am sorry to hear that. Really is inexcusable for GM to repeat this issue. I know they spent over $2000 having to do mine two times. I think the only reason I no longer have the issue except for the venting of fluid is because I upgraded my Rear Differential to a DTE 4:10 dif. Since then no leaky seals.
Old 03-07-2014, 11:06 PM
  #79  
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Visited the dealer today and the leak is coming from the diff. GM has not released a service bulletin about it apparently. The dealer is going to replace the seal, but the temps are warming up here so the problem may go away until next winter. Hope GM has a fix by then.
Old 03-07-2014, 11:46 PM
  #80  
ZeeOSix
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Originally Posted by craig04c5
Wow I am sorry to hear that. Really is inexcusable for GM to repeat this issue. I know they spent over $2000 having to do mine two times.
Hummm ... could be the reason for the recent C7 price increase it to cover the cost of all the differential leak warranty claims GM is going to have to fix.


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