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[Z06] $15 DIY Z06 exhaust switch

Old 04-15-2007, 02:32 AM
  #1  
wstaab
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Default $15 DIY Z06 exhaust switch

For about $15 in parts and an hour of your time you can build a Z06 exhaust valve switch if you like DIY projects.

You need a SPST switch [Radio Shack], with or without a LED, a mini "add a circuit" [local auto parts store], 3 feet of 18 gauge two or three conductor wire, some shrink tubing, and crimp connectors.


Take a spare fuse and cut one leg from it.


If you have a LED switch you need 3 wires. A power wire from the "add a circuit" to the switch, a load wire back to the "add a circuit" , and a ground wire for the LED. If you have a non LED switch you do not need the ground wire. Solder the leg you cut from the spare fuse to the load wire and insert it into one slot of the "add a circuit" as shown in the photo.


Plug the "add a circuit" into the fuse block orientated as shown in the picture below with the ground wire attached to one of the mounting screws for the radio amp.


Remove the small panel on the console and mark the location for the switch. If using the round LED switch use the appropriate hole saw to drill the hole. Tip: use blue painters tape on the surface you are drilling to give you a clean edge around the hole and use a slow speed drill so you cut the plastic and not melt it from friction of the hole saw.


Mount the switch in the panel. Run the wire under the edge on the console and pull through the opening in the console. Crimp connectors to the wires and install on the switch. Snap the panel in place and test your new switch for proper operation. If you use a LED switch the LED will be on when the exhaust valve circuit is on [stock mode].
Old 04-15-2007, 08:42 AM
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Pat07c6z
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That's the same switch I used! AutoZone had them on clearance for $1.99. I chose not to illuminate the LED. I already had wire and terminal ends so it was a $5 mod for me.
Old 04-15-2007, 10:23 AM
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burtonbl103
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Nice job !!!!!
and write up
Old 04-15-2007, 10:51 AM
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Gateway
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Good write up bud. Great alternative for some people who don't have the cash for M2W or the Man Switch.
Old 04-15-2007, 06:05 PM
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Turk2601
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How do you remove the small panel? I don't want to break it.

Thanks.
Old 04-15-2007, 08:32 PM
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Pat07c6z
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Originally Posted by Turk2601
How do you remove the small panel? I don't want to break it.

Thanks.
From the rear, in the glove box, use a wide flathead, pops right up.
Old 04-15-2007, 10:59 PM
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Wow, that was very nicely done! Thanks for the great pics and detailed axplanation.
Old 04-24-2007, 02:24 AM
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805Z06
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Wstaab

Very nice..

I did not know we had an electronic genious here... I got some electronic mods I want to do to the Z06...maybe you can help?

PM me and I will let you know my ideas
Old 05-02-2007, 11:39 PM
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Ducatiman75
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woow, nice job....
Old 05-02-2007, 11:55 PM
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Added to FAQ.
Old 05-03-2007, 01:06 AM
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vegasdude
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Originally Posted by NuGateway
Good write up bud. Great alternative for some people who don't have the cash for M2W or the Man Switch.
I really hate to point this out. I maybe out of line here and this post is informative. If you have a Z, I'm willing to bet that everyone who owns one can afford the Manswitch or M2W.
Old 05-03-2007, 06:49 AM
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Pipedreams
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Just to go back a little, member jlvink66 gets the credit with this design over 18 months ago. Looks like he was the first to develop the switch. LINK TO POST . From what I saw of the 2008, this cover is eliminated. Chances are wstaab never saw it but it appears to be a common solution.

Last edited by Pipedreams; 05-03-2007 at 06:53 AM.
Old 05-03-2007, 08:19 AM
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equipone
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Originally Posted by vegasdude
I really hate to point this out. I maybe out of line here and this post is informative. If you have a Z, I'm willing to bet that everyone who owns one can afford the Manswitch or M2W.
Making numerous wise decisions is what gets me ahead financially. The profits and or savings from these choices is what enables me to live my lifestyle and drive a Z06. I spent $1.99 on my switch, $2.99 on the add a circuit and I had wire already.
Old 05-03-2007, 08:23 AM
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Originally Posted by NuGateway
Good write up bud. Great alternative for some people who don't have the cash for M2W or the Man Switch.

Believe it or not there are actually some people who like to work on their cars
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Old 05-03-2007, 08:26 AM
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BlaznZ06
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Originally Posted by vegasdude
I'm willing to bet that everyone who owns one can afford the Manswitch or M2W.
AH, What? Some people don't like throwing away good money on the
Z06 tax.

Being able to Afford doesn't=Stupidity.
Old 05-03-2007, 10:31 AM
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Thank you! I've been meaning to do a writeup like this. I've been laughing at the silly prices people are charging for a common switch, fuse tap, and a couple of feet of wire. Seriously, I wouldn't even call this "electronics". Good job!
Old 05-03-2007, 10:33 AM
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Originally Posted by BlaznZ06
AH, What? Some people don't like throwing away good money on the
Z06 tax.

Being able to Afford doesn't=Stupidity.

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Old 05-03-2007, 06:12 PM
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jimmy j
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Originally Posted by equipone
Making numerous wise decisions is what gets me ahead financially. The profits and or savings from these choices is what enables me to live my lifestyle and drive a Z06. I spent $1.99 on my switch, $2.99 on the add a circuit and I had wire already.
Ok McGyver!!!! Thanks your the man.
Old 05-03-2007, 06:59 PM
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Turk2601
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Originally Posted by vegasdude
...I maybe out of line here and ... If you have a Z, I'm willing to bet ...
Get back in line and don't place silly bets.

Saving cash while working on your own machine ... Priceless Look man, I can afford lots of ->
Old 10-05-2007, 10:29 PM
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TEXHAWK0
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Is the "Add a Circuit" kit a Radio Shack item, or do you get one at the auto parts store?

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