LGM Header Install Headaches
#1
LGM Header Install Headaches
SIGH (big sigh!)
Was all excited to get my LG Motorsports Super Pro LT Headers installed. I didn't feel I could safely get the car high enough to do it myself, so I leaned on a local shop that was recommended and in my research also had excellent reviews.
Main problem was the clamps supplied were not the right size and were pretty poor quality - the inner bits and outer washer were breaking just as things were starting to get tightened. No where near the needed pressure for them to be air tight. So, after some major scrambling, found what we hope will work - stainless steel band clamps - six 3-inch and two 2 1/2-inch. What came to us all seem the same size, 2 1/2-inch while all the main pipes are 3" and just the joint to the stock NPP muffler is 2 1/2-inch. They tried that and that was the one that snapped apart.
Second issue: From here, people said that stock bolts were fine to reuse, or perhaps I misunderstood, so didn't get a new set. The shop said they had seen too many of this bolt snapped off (in other Chevy vehicles), so felt they should use new bolts. I would have gotten the Stage 8s if I understood we should be using new bolts. So that one may be on me.
What a pain in the butt and a ton of extra expense - new set of clamps overnighted. (another big sigh)
I expected better coming from LGM, which is why I was willing to pay the premium. Sad . . .
Was all excited to get my LG Motorsports Super Pro LT Headers installed. I didn't feel I could safely get the car high enough to do it myself, so I leaned on a local shop that was recommended and in my research also had excellent reviews.
Main problem was the clamps supplied were not the right size and were pretty poor quality - the inner bits and outer washer were breaking just as things were starting to get tightened. No where near the needed pressure for them to be air tight. So, after some major scrambling, found what we hope will work - stainless steel band clamps - six 3-inch and two 2 1/2-inch. What came to us all seem the same size, 2 1/2-inch while all the main pipes are 3" and just the joint to the stock NPP muffler is 2 1/2-inch. They tried that and that was the one that snapped apart.
Second issue: From here, people said that stock bolts were fine to reuse, or perhaps I misunderstood, so didn't get a new set. The shop said they had seen too many of this bolt snapped off (in other Chevy vehicles), so felt they should use new bolts. I would have gotten the Stage 8s if I understood we should be using new bolts. So that one may be on me.
What a pain in the butt and a ton of extra expense - new set of clamps overnighted. (another big sigh)
I expected better coming from LGM, which is why I was willing to pay the premium. Sad . . .
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jpick73 (03-08-2017)
#3
Yeah, honestly, I felt chagrined. I expected top quality for all the elements from LGM, but it seems they got cheap on the clamps for some reason. The shop I was working with were very complimentary about the rest of the parts and design, but the clamps we got were cheap, and the wrong size.
#4
Le Mans Master
Member Since: Sep 2014
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Just started my Kooks install today, removed the OEM exhaust, have the engine compartment mostly done except new MSD wires and DEI boots, everything went well, they provide Stage 8 locking bolts, 02 extensions, little clamp to raise the Trans lines, so far very pleased. 2morrow we will finish the headers back hopefully.
Will give final report at that time.
For now I can truthfully say that I WOULD NEVER ATTEMPT THIS WITHOUT A LIFT, NEVER !!!!!!!! I cant emphasize that enough, not me, never. To the guys that have done it I commend you
Sorry to hear of your Woes, hope things go better now
NSF
Will give final report at that time.
For now I can truthfully say that I WOULD NEVER ATTEMPT THIS WITHOUT A LIFT, NEVER !!!!!!!! I cant emphasize that enough, not me, never. To the guys that have done it I commend you
Sorry to hear of your Woes, hope things go better now
NSF
Last edited by Not So Fast; 03-08-2017 at 09:23 PM.
#5
Melting Slicks
Member Since: Dec 2014
Location: Bossier City Louisiana
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Just started my Kooks install today, removed the OEM exhaust, have the engine compartment mostly done except new MSD wires and DEI boots, everything went well, they provide Stage 8 locking bolts, 02 extensions, little clamp to raise the Trans lines, so far very pleased. 2morrow we will finish the headers back hopefully.
Will give final report at that time.
For now I can truthfully say that I WOULD NEVER ATTEMPT THIS WITHOUT A LIFT, NEVER !!!!!!!! I cant emphasize that enough, not me, never. To the guys that have done it I commend you
NSF
Will give final report at that time.
For now I can truthfully say that I WOULD NEVER ATTEMPT THIS WITHOUT A LIFT, NEVER !!!!!!!! I cant emphasize that enough, not me, never. To the guys that have done it I commend you
NSF
#6
Just started my Kooks install today, removed the OEM exhaust, have the engine compartment mostly done except new MSD wires and DEI boots, everything went well, they provide Stage 8 locking bolts, 02 extensions, little clamp to raise the Trans lines, so far very pleased. 2morrow we will finish the headers back hopefully.
Will give final report at that time.
For now I can truthfully say that I WOULD NEVER ATTEMPT THIS WITHOUT A LIFT, NEVER !!!!!!!! I cant emphasize that enough, not me, never. To the guys that have done it I commend you
NSF
Will give final report at that time.
For now I can truthfully say that I WOULD NEVER ATTEMPT THIS WITHOUT A LIFT, NEVER !!!!!!!! I cant emphasize that enough, not me, never. To the guys that have done it I commend you
NSF
Summit Racing tells me I will have the clamps I need by noon tomorrow, so maybe I'll have my car by the end of the day - if FedEx can get the goods to me as Summit is projecting. Will follow up. I emailed LGM earlier - no reply so far.
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Not So Fast (03-08-2017)
#9
Instructor
I was also let down by my LG exhaust on my c6 and had the hardest time getting it to seal. Only solution i could find is to buy some 3" band clamps
and am not 100% sealed looking at welding all joints and vbands on ends of mid pipe.
and am not 100% sealed looking at welding all joints and vbands on ends of mid pipe.
#10
I will have similar style as provided, but hopefully better quality band clamps here tomorrow. Time will tell.
#11
Le Mans Master
Midnight - Hope you see clear of it today. Aftermarket stuff can be a challenge. Sounds like you're very close now.
NSF - you too, hope you can successfully wrap today. You've been invested in this project for a long time now. Remember, you can get a hold of me today, off CF, if there is anything that stops you.
NSF - you too, hope you can successfully wrap today. You've been invested in this project for a long time now. Remember, you can get a hold of me today, off CF, if there is anything that stops you.
#12
Team Owner
Zero issues with my LG headers.
Zero reason to run new bolts. I've had headers on and off 20+ times, different sets, and done headers on 20+ corvettes, and camaros. Always reused factory bolts, never had a single issue.
If needed, bandclamps are available at any autoparts store. NAPA, autozone, carquest, etc etc etc. Overnighting them when you can just drive to any store and ask for a 3" exhaust clamp is not something I would do.
Zero reason to run new bolts. I've had headers on and off 20+ times, different sets, and done headers on 20+ corvettes, and camaros. Always reused factory bolts, never had a single issue.
If needed, bandclamps are available at any autoparts store. NAPA, autozone, carquest, etc etc etc. Overnighting them when you can just drive to any store and ask for a 3" exhaust clamp is not something I would do.
#13
Team Owner
Member Since: Jun 2005
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St. Jude Donor '15
"In honor of jpee"
Not bashing, just informing. On another car, I knew the clamps for a Borla weren't all that long, plus I was getting them used. So, I went out and got two 3" clamps, altho I have to say (this was about ten years ago) not every auto parts store near me had them. IIRC, the third or fourth I called was NAPA and they had them. I bought two and it was well worth it since there were no leaks, and no problems whatsoever.
Note to Midnight: LGM is in the process of moving to new HQ. There may be some spotty returns of email/calls. I would call Anthony though; he's usually very responsive and reachable.
Note to Midnight: LGM is in the process of moving to new HQ. There may be some spotty returns of email/calls. I would call Anthony though; he's usually very responsive and reachable.
Last edited by AORoads; 03-09-2017 at 09:31 AM.
#14
To be sure, I went out of my way to make this as time consuming and expensive as possible. (shakes his head, as he walks away!)
#15
Yeah - I shot him a quick email yesterday - mostly so they would check other kits they may have put together, since I would prefer to save others from this kind of headache. No reply from him at this point. And, as you say, I have found him really helpful on other stuff and in the decision making process for this, too. It is what it is.
#16
Premium Supporting Vendor
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St. Jude Vendor Donor '03-'04-'05-'06-'07-'08-'09-'10-'11
SIGH (big sigh!)
Was all excited to get my LG Motorsports Super Pro LT Headers installed. I didn't feel I could safely get the car high enough to do it myself, so I leaned on a local shop that was recommended and in my research also had excellent reviews.
Main problem was the clamps supplied were not the right size and were pretty poor quality - the inner bits and outer washer were breaking just as things were starting to get tightened. No where near the needed pressure for them to be air tight. So, after some major scrambling, found what we hope will work - stainless steel band clamps - six 3-inch and two 2 1/2-inch. What came to us all seem the same size, 2 1/2-inch while all the main pipes are 3" and just the joint to the stock NPP muffler is 2 1/2-inch. They tried that and that was the one that snapped apart.
Second issue: From here, people said that stock bolts were fine to reuse, or perhaps I misunderstood, so didn't get a new set. The shop said they had seen too many of this bolt snapped off (in other Chevy vehicles), so felt they should use new bolts. I would have gotten the Stage 8s if I understood we should be using new bolts. So that one may be on me.
What a pain in the butt and a ton of extra expense - new set of clamps overnighted. (another big sigh)
I expected better coming from LGM, which is why I was willing to pay the premium. Sad . . .
Was all excited to get my LG Motorsports Super Pro LT Headers installed. I didn't feel I could safely get the car high enough to do it myself, so I leaned on a local shop that was recommended and in my research also had excellent reviews.
Main problem was the clamps supplied were not the right size and were pretty poor quality - the inner bits and outer washer were breaking just as things were starting to get tightened. No where near the needed pressure for them to be air tight. So, after some major scrambling, found what we hope will work - stainless steel band clamps - six 3-inch and two 2 1/2-inch. What came to us all seem the same size, 2 1/2-inch while all the main pipes are 3" and just the joint to the stock NPP muffler is 2 1/2-inch. They tried that and that was the one that snapped apart.
Second issue: From here, people said that stock bolts were fine to reuse, or perhaps I misunderstood, so didn't get a new set. The shop said they had seen too many of this bolt snapped off (in other Chevy vehicles), so felt they should use new bolts. I would have gotten the Stage 8s if I understood we should be using new bolts. So that one may be on me.
What a pain in the butt and a ton of extra expense - new set of clamps overnighted. (another big sigh)
I expected better coming from LGM, which is why I was willing to pay the premium. Sad . . .
Hi, Lou Gigliotti here.
Sorry to hear this. We ARE better than this.
First, Anthony is no longer at LG. He has personal problems that a job can not cure.
WE are moving new people in to fill the slot and if any of you have any issues, just contact me directly through our Sales@LGMotorsports.com email
As for the shock bolts first, In all the time we have been building,racing and installing Shocks, I have never seen a shock bolt break.
Also, my shipping department may not have included 100% of what you needed for the shocks but again, never have we had an issue with the Corvette bolts.
Did my shipping department overnight the parts to you at our expense? If not they should have.
As for the Clamps, If we included the wrong clamps (2 1/2 instead of 3) then we should have sent the correct one on my dime.
Sorry to hear about these issues, but each one would have been handled had I known about this.
As for the shop installing the parts, we can always be reached for technical help with just a phone call and we will put on one of our technicians (Not a salesman) to help.
The headers are what they have always been....the Best. Mistakes happen and I take full responsibility for my company errors.
Contact me directly anytime on my personal email, LouGig2882@gmail.com I am available anytime, day or night to keep my company GREAT.
thanks
Lou Gigliotti
LG Motorsports
#17
Lou, thanks for the reply.
Good to be informed that we shouldn't be trying to contact Anthony.
Perhaps I should have called yesterday. I was juggling a number of things, so didn't go there, as the details trickled to me until it was later in the afternoon before I had a sense that I needed to get more involved. Wrong sized parts, life happens. Low quality parts, not what I would have expected.
Bottom line, I found that Summit Racing seem to have good stainless steel clamps of kind and size we wanted, and I'm now with in an hour or two of them arriving via FedEx. They are the same style as though included from LGM.
Hoping to have my C6 back home this afternoon, but not looking forward to the bill.
Sometimes life happens, and apparently, it was my turn this week.
Good to be informed that we shouldn't be trying to contact Anthony.
Perhaps I should have called yesterday. I was juggling a number of things, so didn't go there, as the details trickled to me until it was later in the afternoon before I had a sense that I needed to get more involved. Wrong sized parts, life happens. Low quality parts, not what I would have expected.
Bottom line, I found that Summit Racing seem to have good stainless steel clamps of kind and size we wanted, and I'm now with in an hour or two of them arriving via FedEx. They are the same style as though included from LGM.
Hoping to have my C6 back home this afternoon, but not looking forward to the bill.
Sometimes life happens, and apparently, it was my turn this week.
#18
I don't have the SuperPro, mine is the vintage orinigal Made in the US Pro model.
Although as far as joint air tight fit is concern, both are slip fit design, so...both will face exhaust leackage to a certain degree and tolerance is depending on how critical/acceptance for the tale tale marks/leakage sound.
I among many others here on the forum in the past, being critical, search for better clamping solution...band clamps-whether stepped or straight, faced clearance problems, in transition joints with catalytic converters on my Pro model. Maybe the Super Pro is different, certainly, especially if it is run without the cats.
Regardless of clamp design, the underlying joint is still Slip Fit. Which is by the way, simple, light and effective. Especially on race cars where trade off for a little exhaust leak and sound is non consequential.
To address slip fit exhaust leaks on my street application, using Ultra Copper RTV between slip fit joints have proven effective over the years since installed. I used supplied clamps, simply torqued until tight without excessive torque value to cause catastrophic failure. RTV sets up fairly quick, but since I did the install on my back in my garage, using jacks stands, I let RTV to cure overnite.
Hope the shop you using have better luck with the new clamps-take some pictures and post it.
Although as far as joint air tight fit is concern, both are slip fit design, so...both will face exhaust leackage to a certain degree and tolerance is depending on how critical/acceptance for the tale tale marks/leakage sound.
I among many others here on the forum in the past, being critical, search for better clamping solution...band clamps-whether stepped or straight, faced clearance problems, in transition joints with catalytic converters on my Pro model. Maybe the Super Pro is different, certainly, especially if it is run without the cats.
Regardless of clamp design, the underlying joint is still Slip Fit. Which is by the way, simple, light and effective. Especially on race cars where trade off for a little exhaust leak and sound is non consequential.
To address slip fit exhaust leaks on my street application, using Ultra Copper RTV between slip fit joints have proven effective over the years since installed. I used supplied clamps, simply torqued until tight without excessive torque value to cause catastrophic failure. RTV sets up fairly quick, but since I did the install on my back in my garage, using jacks stands, I let RTV to cure overnite.
Hope the shop you using have better luck with the new clamps-take some pictures and post it.
#19
FedEx delivered around 11am, and then I went to the shop. Basically everything was in place, with the headers, plugs, etc. all back in place. Just needing the clamps to lock things in, set final alignment, and tightening down. The setup looked good under the car, but without a lift, I won't be taking any pictures once I have the car back. Expecting a call any time now.
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LG Motorsports (03-25-2017)
#20
Just drove the car home. Unquestionable extra response from the gas peddle. And, well, the other aspect reminds me of the first time my wife and I walked from the parking lot of the Portland International Raceway (to attend ALMS and support series races) into the grandstand and teams area. We heard cars on the track long before we got close enough to see them. I think we joined that club today.
Be fun to get things dialed in and help everything work well together.
Be fun to get things dialed in and help everything work well together.
Last edited by Midnight08; 03-09-2017 at 05:45 PM. Reason: So excited, I left out words!