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HCI build, 1 7/8” vs 2” headers

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Old 11-16-2020, 02:32 AM
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Almost_There_1
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Default HCI build, 1 7/8” vs 2” headers

How’s it going guys, so I tried searching but couldn’t find a specific answer. About how much power would I be leaving on the table by staying with 1 7/8” headers vs 2” on a basic HCI car?

build details:
2006 z06
Ported/ milled heads
Hi Ram
NW 102
RPM B3
10% ud
E85

Thanks in advance!
Old 11-16-2020, 03:56 AM
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Last 1
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I would say about 6 to 10hp on the top end
Old 11-16-2020, 07:44 AM
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drewz06
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whichever you decide on.... make sure its American Racing Headers (ARH) their quality is uncompromising.... its more expensive but the cost is 100% worth it...

-drew
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Old 11-16-2020, 09:19 AM
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AZDave has a before/after dyno graph when switching from 1 7/8" to 2". He picked up quite a bit of midrange power (30+). Maybe he will chime in.
Old 11-16-2020, 03:27 PM
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AzDave47
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I went from Pfadt Tri-Y 1 7/8" headers to ARH 2", both with catted x-pipe in the dyno runs below, headers the only difference. If it had been ARH to ARH it would have been a better comparison if you are a first time header buyer on your build. The pickup in torque at 2500 RPM was very noticeable in daily street driving and made it much easier from startup to traffic speed on my McLeod RXT 1000 trwin disk clutch and billet steel flywheel. Pretty much full HCI build with Katech K501 cam:



Old 11-16-2020, 03:48 PM
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Turbo6TA
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Jeeeze ... I feel bad now

I have a set of Pfadt 1 3/4" headers on my GS . .
Old 11-16-2020, 03:50 PM
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AzDave47
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Originally Posted by Turbo6TA
Jeeeze ... I feel bad now

I have a set of Pfadt 1 3/4" headers on my GS . .
6.2L vs 7.0L with full HCI are different animals.
Old 11-16-2020, 04:24 PM
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Well, my GS is supercharged.

When I had the 1 3/4" headers installed, I never thought I would boost the car sometime later on.

Had I of known that, I would have installed 1 7/8" headers in the first place (2" pipe headers were not available back in 2013 when I had the headers put in).

.

Last edited by Turbo6TA; 11-17-2020 at 08:03 AM.
Old 11-16-2020, 10:01 PM
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JMB
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Unless you have have a good exhaust system with merge collectors it's really not going to matter, BUT if you did, the 2" headers would lose power over the 1-7/8". How can I say this with such certainty? Let me give you a couple of real life examples.....on my full tilt SBE LS7 I had 1-3/4" to 1-7/8" equal-lengty headers with 3-1/2" merge collectors making 660 RWHP NA. I built a set of "engineered" equal-length 1-7/8" to 2" to 2- 1/8" triple stepped headers with 4" merge collectors (and 4" exhaust vs the previous 3-1/2") and the power only went up 20 RWHP to 680!

My point is, I had Roman at Burns Stainless create the design for my headers.....he could have obviously used any size but he didn't!
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Old 11-17-2020, 12:29 AM
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Almost_There_1
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I guess I should have specified that I already have a set of LG 1 7/8 headers on the car currently. Just seeing if the cost to get a new set is justified. Thanks for the replies!
Old 11-17-2020, 10:21 AM
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Originally Posted by Almost_There_1
I guess I should have specified that I already have a set of LG 1 7/8 headers on the car currently. Just seeing if the cost to get a new set is justified. Thanks for the replies!
Yes, that was my whole point, you'd be spending money for not....my point also was that some people might swap from an "existing" 1-7/8" header that did not have a merge collector to a 2" header that did have a merge collector and they still have a less than adequate exhaust system down stream and they report a slight gain.....this is possible because the "whole exhaust system" has not been optimized. If you have a minimum of 3" to 3-1/2" exhaust all the way back, 1-7/8" headers with merge collector will outperform the 2" header on an NA application.
Old 11-17-2020, 11:09 AM
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Long tubes are tuned for down low torque gains. They typically do not show much improvement up top...other than sound.
Old 11-17-2020, 11:33 PM
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I just bought some 1 7/8" ARH long tubes for my c6z (536whp/484lbft) after weeks of trying to decide between 1 7/8" and 2". I'm swapping out my AHP 116 cam and just ordered an RPM B3, hoping to hit 600whp. After speaking extensively with Sal at ARH, he convinced me that 2" was absolutely unnecessary until 800+whp. He said 1 7/8" would actually make more power on an NA 600whp build. With that said, however, I wonder if I should've just said "screw it" and ordered the 2" headers. Any thoughts?
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Old 11-18-2020, 09:09 AM
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Originally Posted by 18JamesS
I just bought some 1 7/8" ARH long tubes for my c6z (536whp/484lbft) after weeks of trying to decide between 1 7/8" and 2". I'm swapping out my AHP 116 cam and just ordered an RPM B3, hoping to hit 600whp. After speaking extensively with Sal at ARH, he convinced me that 2" was absolutely unnecessary until 800+whp. He said 1 7/8" would actually make more power on an NA 600whp build. With that said, however, I wonder if I should've just said "screw it" and ordered the 2" headers. Any thoughts?
My builder, Cordes Performance Racing, down in the Valley of the Sun, almost exclusively uses ARH 2" on any build at 550 rwhp or above. While not a comparison of ARH 1 7/8" to ARH 2", see my post #5 above. I am running Billy Boat Fusion Extreme mufflers. The dyno run was one day to the next with just the headers changed. As far as I know this is the closest back to back header dyno comparison posted on this forum

Last edited by AzDave47; 11-18-2020 at 09:12 AM.
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Old 11-18-2020, 09:44 AM
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Originally Posted by AzDave47
My builder, Cordes Performance Racing, down in the Valley of the Sun, almost exclusively uses ARH 2" on any build at 550 rwhp or above. While not a comparison of ARH 1 7/8" to ARH 2", see my post #5 above. I am running Billy Boat Fusion Extreme mufflers. The dyno run was one day to the next with just the headers changed. As far as I know this is the closest back to back header dyno comparison posted on this forum
The only problem with this comparison is that we are comparing apples to oranges when you are comparing tri-y to standard headers.
Old 11-18-2020, 11:06 AM
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Originally Posted by 18JamesS
I wonder if I should've just said "screw it" and ordered the 2" headers. Any thoughts?
I wouldn't worry about it. I have 2" with 558whp and if I had to do it again might do 1 7/8. A lot of old school shops and the one that did my car prefer 1 7/8 for better scavenging.
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Old 11-18-2020, 11:06 AM
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Originally Posted by 18JamesS
I just bought some 1 7/8" ARH long tubes for my c6z (536whp/484lbft) after weeks of trying to decide between 1 7/8" and 2". I'm swapping out my AHP 116 cam and just ordered an RPM B3, hoping to hit 600whp. After speaking extensively with Sal at ARH, he convinced me that 2" was absolutely unnecessary until 800+whp. He said 1 7/8" would actually make more power on an NA 600whp build. With that said, however, I wonder if I should've just said "screw it" and ordered the 2" headers. Any thoughts?
OK, that's some worthwhile info!
I'm in the same boat as the OP. Already have H/C/I and LG 1 7/8 headers. Planning to up the cam and intake, and add some compression. At 505 now, expecting ~550.
If ARH says 1 7/8" is good at that level, I won't swap them out.

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Old 11-18-2020, 12:06 PM
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Originally Posted by JMB
The only problem with this comparison is that we are comparing apples to oranges when you are comparing tri-y to standard headers.
Old 11-18-2020, 05:07 PM
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I just put 2 inch arh’s on my zo6. Plan to add a heads cam package next summer
Old 11-18-2020, 07:51 PM
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Originally Posted by Matt0144
I just put 2 inch arh’s on my zo6. Plan to add a heads cam package next summer
What other mods do you have now? Are you tuned for the headers?


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