Sun visor hinge repair
#1
Pro
Thread Starter
Sun visor hinge repair
No real drama here, but I thought I'd pass along a tip that worked for me.
Like so many, one of the two hinges on the door that covers my driver's side mirror on my '06 coupe broke. (It seemed so odd to me, I rarely use the mirror.) I searched this site for replacement/repair options. I was disappointed that the mirror/door assembly wasn't available as a part, and that as near as I could tell there didn't seem to be any viable way to deal with it other than spending $100-$200 on a completely new visor. (I did learn from that search that lubricating the hinges is likely to prevent breaks. I put some silicone spray on the two passenger side hinges, and after I worked it in they went from squeaky and rough to smooth and quiet, so I'm hoping that side is now "safe.")
I'm not sure if all breaks are similar to mine, but the hinge that was broken had all the plastic parts still there. While the door was loose from the mirror base, the tiny broken plastic part on each side of the hinge was still supported by the hinge itself. The surface area of the two broken sides was really, really small, about the size of the head of a straight pin -- and once it is broken it seemed to me to be impossible to glue it back together and have it actually hold.
The other day I was in a hardware store, and I found a specialized kind of "crazy glue" which is designed especially for all types of plastic. Unlike normal crazy glue, there are two steps to using it -- you first rub some"activator" on the location you want to glue and then quickly dab on the glue itself. It's called "Loctite Plastics Bonding System."
I took my roof off for convenient access, I put some Scotch Tape on the surrounding area to hopefully keep it free of glue (you certainly don't want to make the mistake of gluing together parts of the assembly that will prevent it from hinging) and carefully rubbed on the activator and then the smallest drop of glue on each broken side of the hinge. I held it together for 30 seconds, and was almost stunned to see it hold.
I left it overnight to "cure" (I don't really know if these types of glues really need to cure, but what the hell) and this morning it was as solid as new. Still rough and squeaking though, (implying that it was like new) so I sprayed some silicone on this hinge too.
Now it's holding, and working smoothly -- perhaps the problem is permanently solved.
I recognize that this whole post might be seen as kind of dumb -- "Some plastic broke -- I know . . . I'll glue it! Genius!" -- but nevertheless it might save someone shaky on confidence that gluing such a small stressed area might work.
I hope it continues to hold, and hope that this specialized glue thought might also help someone else stuck between the discomfort of a floppy mirror door and an outrageously priced replacement sun visor.
Like so many, one of the two hinges on the door that covers my driver's side mirror on my '06 coupe broke. (It seemed so odd to me, I rarely use the mirror.) I searched this site for replacement/repair options. I was disappointed that the mirror/door assembly wasn't available as a part, and that as near as I could tell there didn't seem to be any viable way to deal with it other than spending $100-$200 on a completely new visor. (I did learn from that search that lubricating the hinges is likely to prevent breaks. I put some silicone spray on the two passenger side hinges, and after I worked it in they went from squeaky and rough to smooth and quiet, so I'm hoping that side is now "safe.")
I'm not sure if all breaks are similar to mine, but the hinge that was broken had all the plastic parts still there. While the door was loose from the mirror base, the tiny broken plastic part on each side of the hinge was still supported by the hinge itself. The surface area of the two broken sides was really, really small, about the size of the head of a straight pin -- and once it is broken it seemed to me to be impossible to glue it back together and have it actually hold.
The other day I was in a hardware store, and I found a specialized kind of "crazy glue" which is designed especially for all types of plastic. Unlike normal crazy glue, there are two steps to using it -- you first rub some"activator" on the location you want to glue and then quickly dab on the glue itself. It's called "Loctite Plastics Bonding System."
I took my roof off for convenient access, I put some Scotch Tape on the surrounding area to hopefully keep it free of glue (you certainly don't want to make the mistake of gluing together parts of the assembly that will prevent it from hinging) and carefully rubbed on the activator and then the smallest drop of glue on each broken side of the hinge. I held it together for 30 seconds, and was almost stunned to see it hold.
I left it overnight to "cure" (I don't really know if these types of glues really need to cure, but what the hell) and this morning it was as solid as new. Still rough and squeaking though, (implying that it was like new) so I sprayed some silicone on this hinge too.
Now it's holding, and working smoothly -- perhaps the problem is permanently solved.
I recognize that this whole post might be seen as kind of dumb -- "Some plastic broke -- I know . . . I'll glue it! Genius!" -- but nevertheless it might save someone shaky on confidence that gluing such a small stressed area might work.
I hope it continues to hold, and hope that this specialized glue thought might also help someone else stuck between the discomfort of a floppy mirror door and an outrageously priced replacement sun visor.
Last edited by V8lust; 03-23-2014 at 02:34 PM.
#2
Race Car Tech
It's good that you were able to glue that little piece of plastic back in place.
There is a replacement cover available on flea bay for $39.99
http://www.ebay.com/itm/05-13-Corvette-C6-Sun-Visor-Vanity-Mirror-Cover-Replacement-Lid-NEW/111297572475?_trksid=p2047675.c100011.m1850&_trkparms=aid%3D222007%26algo%3DSIC.MBE%26ao%3D1%26asc%3D20466%26meid%3D5693741632540100559%26pid%3D100011%26prg%3D9138%26rk%3D1%26rkt%3D10%26sd%3D141173298027
also included in the ad, is the video to show how to install.
good luck with the repair.
There is a replacement cover available on flea bay for $39.99
http://www.ebay.com/itm/05-13-Corvette-C6-Sun-Visor-Vanity-Mirror-Cover-Replacement-Lid-NEW/111297572475?_trksid=p2047675.c100011.m1850&_trkparms=aid%3D222007%26algo%3DSIC.MBE%26ao%3D1%26asc%3D20466%26meid%3D5693741632540100559%26pid%3D100011%26prg%3D9138%26rk%3D1%26rkt%3D10%26sd%3D141173298027
also included in the ad, is the video to show how to install.
good luck with the repair.
Last edited by 4SUMERZ; 03-23-2014 at 02:46 PM.
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Vetteman1980 (03-18-2017)
#3
Le Mans Master
Member Since: Jan 2005
Location: Thousand Oaks California
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Both (left and right) on my '05 broke at the plastic hinge. The driver's side was replaced under GMPP warranty. The passenger's side I repaired using a section cut from a steel nail of correct diameter and I epoxied the nail in place after using my Dremel tool to carve out a shallow channel for the nail section fit into. Now I keep the hinges lubricated.
I did not know you could buy the cover separately on the above website.
I did not know you could buy the cover separately on the above website.
#4
Race Car Tech
Both (left and right) on my '05 broke at the plastic hinge. The driver's side was replaced under GMPP warranty. The passenger's side I repaired using a section cut from a steel nail of correct diameter and I epoxied the nail in place after using my Dremel tool to carve out a shallow channel for the nail section fit into. Now I keep the hinges lubricated.
I did not know you could buy the cover separately on the above website.
I did not know you could buy the cover separately on the above website.
$40.00 is alot better than $200.00 for the pr
#5
Le Mans Master
Member Since: Jan 2005
Location: Thousand Oaks California
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I agree. The driver's side had the Home Link transmitter, but after replacement it now has the Lear transmitter. So the driver's side is a little expensive. Glad I got GMPP to reimburse me.
#6
Pro
Thread Starter
It's good that you were able to glue that little piece of plastic back in place.
There is a replacement cover available on flea bay for $39.99
05 13 Corvette C6 Sun Visor Vanity Mirror Cover Replacement Lid New | eBay
also included in the ad, is the video to show how to install.
good luck with the repair.
There is a replacement cover available on flea bay for $39.99
05 13 Corvette C6 Sun Visor Vanity Mirror Cover Replacement Lid New | eBay
also included in the ad, is the video to show how to install.
good luck with the repair.
It's nice to know that there's a fall-back if someone wants to try the glue and it fails. My broken mirror cover had still been stable enough to keep the mirror light switch pushed off, and I was fearful that I'd ruin that and have to buy a new visor (with the Homelink) if I made things worse.
(I don't have Calemaster's nerve to take a Dremel to the problem!)
#7
Team Owner
#8
It's good that you were able to glue that little piece of plastic back in place.
There is a replacement cover available on flea bay for $39.99
05 13 Corvette C6 Sun Visor Vanity Mirror Cover Replacement Lid New | eBay
also included in the ad, is the video to show how to install.
good luck with the repair.
There is a replacement cover available on flea bay for $39.99
05 13 Corvette C6 Sun Visor Vanity Mirror Cover Replacement Lid New | eBay
also included in the ad, is the video to show how to install.
good luck with the repair.
Jeff
#9
Team Owner
#10
#11
Team Owner
Member Since: Sep 2000
Location: Far NW 'burbs of Chicago
Posts: 23,953
Received 2,053 Likes
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1,363 Posts
St. Jude Donor '13
I closed the main door with the cover still open and the lights still on, the car locked itself after ten (?) seconds, and all the interior lights went out except the mirror lights.
When I checked about fifteen minutes later, the mirror lights had gone out. So it looks like they are indeed on the timer, which I think is ten minutes even though my manual says twenty IIRC.
#14
Safety Car
Member Since: Mar 2009
Location: Northeast MA & Mad Beach FL
Posts: 4,101
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436 Posts
It's good that you were able to glue that little piece of plastic back in place.
There is a replacement cover available on flea bay for $39.99
05 13 Corvette C6 Sun Visor Vanity Mirror Cover Replacement Lid New | eBay
also included in the ad, is the video to show how to install.
good luck with the repair.
There is a replacement cover available on flea bay for $39.99
05 13 Corvette C6 Sun Visor Vanity Mirror Cover Replacement Lid New | eBay
also included in the ad, is the video to show how to install.
good luck with the repair.
Glad I saw this thread, just bought one
#16
Team Owner
Member Since: Sep 2000
Location: Far NW 'burbs of Chicago
Posts: 23,953
Received 2,053 Likes
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1,363 Posts
St. Jude Donor '13
#17
Advanced
No real drama here, but I thought I'd pass along a tip that worked for me.
Like so many, one of the two hinges on the door that covers my driver's side mirror on my '06 coupe broke. (It seemed so odd to me, I rarely use the mirror.) I searched this site for replacement/repair options. I was disappointed that the mirror/door assembly wasn't available as a part, and that as near as I could tell there didn't seem to be any viable way to deal with it other than spending $100-$200 on a completely new visor. (I did learn from that search that lubricating the hinges is likely to prevent breaks. I put some silicone spray on the two passenger side hinges, and after I worked it in they went from squeaky and rough to smooth and quiet, so I'm hoping that side is now "safe.")
I'm not sure if all breaks are similar to mine, but the hinge that was broken had all the plastic parts still there. While the door was loose from the mirror base, the tiny broken plastic part on each side of the hinge was still supported by the hinge itself. The surface area of the two broken sides was really, really small, about the size of the head of a straight pin -- and once it is broken it seemed to me to be impossible to glue it back together and have it actually hold.
The other day I was in a hardware store, and I found a specialized kind of "crazy glue" which is designed especially for all types of plastic. Unlike normal crazy glue, there are two steps to using it -- you first rub some"activator" on the location you want to glue and then quickly dab on the glue itself. It's called "Loctite Plastics Bonding System."
I took my roof off for convenient access, I put some Scotch Tape on the surrounding area to hopefully keep it free of glue (you certainly don't want to make the mistake of gluing together parts of the assembly that will prevent it from hinging) and carefully rubbed on the activator and then the smallest drop of glue on each broken side of the hinge. I held it together for 30 seconds, and was almost stunned to see it hold.
I left it overnight to "cure" (I don't really know if these types of glues really need to cure, but what the hell) and this morning it was as solid as new. Still rough and squeaking though, (implying that it was like new) so I sprayed some silicone on this hinge too.
Now it's holding, and working smoothly -- perhaps the problem is permanently solved.
I recognize that this whole post might be seen as kind of dumb -- "Some plastic broke -- I know . . . I'll glue it! Genius!" -- but nevertheless it might save someone shaky on confidence that gluing such a small stressed area might work.
I hope it continues to hold, and hope that this specialized glue thought might also help someone else stuck between the discomfort of a floppy mirror door and an outrageously priced replacement sun visor.
Like so many, one of the two hinges on the door that covers my driver's side mirror on my '06 coupe broke. (It seemed so odd to me, I rarely use the mirror.) I searched this site for replacement/repair options. I was disappointed that the mirror/door assembly wasn't available as a part, and that as near as I could tell there didn't seem to be any viable way to deal with it other than spending $100-$200 on a completely new visor. (I did learn from that search that lubricating the hinges is likely to prevent breaks. I put some silicone spray on the two passenger side hinges, and after I worked it in they went from squeaky and rough to smooth and quiet, so I'm hoping that side is now "safe.")
I'm not sure if all breaks are similar to mine, but the hinge that was broken had all the plastic parts still there. While the door was loose from the mirror base, the tiny broken plastic part on each side of the hinge was still supported by the hinge itself. The surface area of the two broken sides was really, really small, about the size of the head of a straight pin -- and once it is broken it seemed to me to be impossible to glue it back together and have it actually hold.
The other day I was in a hardware store, and I found a specialized kind of "crazy glue" which is designed especially for all types of plastic. Unlike normal crazy glue, there are two steps to using it -- you first rub some"activator" on the location you want to glue and then quickly dab on the glue itself. It's called "Loctite Plastics Bonding System."
I took my roof off for convenient access, I put some Scotch Tape on the surrounding area to hopefully keep it free of glue (you certainly don't want to make the mistake of gluing together parts of the assembly that will prevent it from hinging) and carefully rubbed on the activator and then the smallest drop of glue on each broken side of the hinge. I held it together for 30 seconds, and was almost stunned to see it hold.
I left it overnight to "cure" (I don't really know if these types of glues really need to cure, but what the hell) and this morning it was as solid as new. Still rough and squeaking though, (implying that it was like new) so I sprayed some silicone on this hinge too.
Now it's holding, and working smoothly -- perhaps the problem is permanently solved.
I recognize that this whole post might be seen as kind of dumb -- "Some plastic broke -- I know . . . I'll glue it! Genius!" -- but nevertheless it might save someone shaky on confidence that gluing such a small stressed area might work.
I hope it continues to hold, and hope that this specialized glue thought might also help someone else stuck between the discomfort of a floppy mirror door and an outrageously priced replacement sun visor.
Thanks for the post. Called my attention to my creaking, stiff vanity mirror doors. Lubed with a small dab of synthetic grease. Smooth.
Dave
#19
Burning Brakes
Both of mine broke a few years ago. Real cheap design.My side(driver's) was only opened a couple of times but still broke. The dealer replaced both visors and they haven't been opened since. The wife has strict orders not to touch!