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Clutch Master Cylinder Cap issue on my C6

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Old 12-01-2010, 02:26 PM
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bluec6vet
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Default Clutch Master Cylinder Cap issue on my C6

The fluid in my Clutch Master Cylinder looked low so I removed the cap to check it. When I did that the bladder inside the cap expanded to about 4 times it normal size, would not go back into its collapsed position and the plastic tip fell out of it, so it would not even fit back insode the Cap. I tried to buy a new cap w/bladder and found I had to buy the entire Master Cylinder $125. Has anyone else had this problem or would know what could cause it. The dealer said maybe the incorrect fluid was added to the cylinder but my clutch was working fine and I have never had to add fluid in the past.
Old 12-01-2010, 02:33 PM
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Originally Posted by bluec6vet
The fluid in my Clutch Master Cylinder looked low so I removed the cap to check it. When I did that the bladder inside the cap expanded to about 4 times it normal size, would not go back into its collapsed position and the plastic tip fell out of it, so it would not even fit back insode the Cap. I tried to buy a new cap w/bladder and found I had to buy the entire Master Cylinder $125. Has anyone else had this problem or would know what could cause it. The dealer said maybe the incorrect fluid was added to the cylinder but my clutch was working fine and I have never had to add fluid in the past.
Someone posted info on a mod that replaces that tiny reservoir with a larger one by Wilwood. It's work doing, as it would keep the fluid cleaner, longer. Search for it.
Old 12-01-2010, 02:34 PM
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c6miller
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Originally Posted by bluec6vet
The fluid in my Clutch Master Cylinder looked low so I removed the cap to check it. When I did that the bladder inside the cap expanded to about 4 times it normal size, would not go back into its collapsed position and the plastic tip fell out of it, so it would not even fit back insode the Cap. I tried to buy a new cap w/bladder and found I had to buy the entire Master Cylinder $125. Has anyone else had this problem or would know what could cause it. The dealer said maybe the incorrect fluid was added to the cylinder but my clutch was working fine and I have never had to add fluid in the past.
That don't seem right. I'd try another dealer. See if you can get the bladder back in the cap , it sometimes takes a little effort to collapse it. Add DOT 4 to the max line but don't get any on the paint, cover the fenders etc and put the cap back on B4 you push the clutch in.
Old 12-01-2010, 04:37 PM
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bluec6vet
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Believe me when I say it aswelled up to at least four times its size...there was no getting it back in the cap!
Old 12-30-2022, 07:22 PM
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Try posting a WTB in the C6 Parts for Sale/Wanted Forum. If all you need is the cap, I bet someone has one laying around. You might get it for little more than the cost of postage.
Old 12-30-2022, 07:29 PM
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FatsWaller
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Post #4 maybe https://www.corvetteforum.com/forums...p-dilemna.html
Old 12-30-2022, 08:07 PM
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pbergmann
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There is no way this would happen with the proper fluid being used. Something with petroleum or ??? Got in there.
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If it swelled the cap that much, think of what it's doing to the internal seals.

If it hasn't failed yet, it will soon, and if that mixed fluid makes its way down to the clutch cylinder out comes the Trans axle to change that. Say good bye to a couple grand.
Old 12-30-2022, 08:23 PM
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Originally Posted by pbergmann
There is no way this would happen with the proper fluid being used. Something with petroleum or ??? Got in there.
Also
If it swelled the cap that much, think of what it's doing to the internal seals.

If it hasn't failed yet, it will soon, and if that mixed fluid makes its way down to the clutch cylinder out comes the Trans axle to change that. Say good bye to a couple grand.
Great points.
Old 12-31-2022, 06:52 AM
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hubes
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If you still have the old style master cylinder that is prone to failure, now would be a good time to replace it
Old 12-31-2022, 10:41 AM
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I would hope this guy resolved his issue in the last 12 years.
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Old 12-31-2022, 11:10 AM
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Lee Cromwell
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I was just gonna say,,,, bet the guy has figured it out, it's only been 13 years!! But, the fluid was contaminated! I've seen it happen before many many moons ago, someone has put oil or something in there!

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