rnb07

first off I'm new here so hello everybody, nice to be part of the group.

second, i have a DIY question. I recently found that my surge tank had a nasty crack in it right where it meets the hose that goes to the radiator. The part is on the way. I was just wondering how to replace it myself and what tools I'll be needing. Any help is better than no help. Thanks guys.

RICHARD

byronhunter

You really shouldn't need this, but
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Surge Tank Replacement
Removal Procedure




Drain the cooling system. Refer to Draining and Filling Cooling System .
Remove the upper surge tank nuts.
Loosen the surge tank side nut.



Reposition the surge tank inlet hose (1) clamp.
Remove the surge tank inlet (1) hose from the surge tank.
Reposition the surge tank outlet hose (2) clamp.
Remove the surge tank outlet hose (2).



Reposition the heater outlet hose clamp from the surge tank.
Remove the heater outlet hose from the surge tank.
Remove the surge tank.
Installation Procedure

Important
Lubricate the inside diameters of the hoses with clean coolant prior to installation.


Install the surge tank.



Install the heater outlet hose to the surge tank.
Reposition the heater outlet hose clamp to the surge tank.



Install the surge tank inlet (1) hose to the surge tank.
Reposition the surge tank inlet hose clamp.
Install the surge tank outlet hose to the surge tank.
Reposition the surge tank outlet hose clamp (2) to the surge tank.




Important
When installing the surge tank ensure that the front stud is fully seated in the slot.


Install the surge tank onto the studs.

Notice
Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.


Install the surge tank nuts.
Tighten the nuts.
Bottom
Top rear
Top front Tighten
Tighten the radiator surge tank nuts to 10 N·m (89 lb in).

Fill the cooling system. Refer to Draining and Filling Cooling System .

glkfam

Here is another link to add to byronhunter's post. Sometimes the more the merrier
http://www.smokinvette.com/corvettef...hp/t-8266.html

rnb07

thanks guys, i got the part today and this info should help.