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Air conditioning compressor replacement write-up

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Old 04-29-2008, 05:50 PM
  #1  
RoccoC5
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Default Air conditioning compressor replacement write-up

My a/c compressor gave out earlier this month. I replaced it this weekend and put together a simple write-up on the process. Download it HERE. Let me know if anyone has anything to add.

EDIT: For any of you who had a compressor failure, be advised that you should replace the condenser rather than attempt to flush it. While I haven't had any issues, the narrow passages in the condenser make it difficult, if not impossible, to fully flush contaminants from the condenser. Again, I haven't had any issues, but based on what I've been told and read on the interwebs since putting together this write-up, you should definitely replace the condenser.

Rocco

Last edited by RoccoC5; 04-27-2017 at 04:58 AM. Reason: Fixed link. :)
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Old 04-29-2008, 07:08 PM
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c5streak
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Very nice!!!!
I wish we had this type of write up for all repairs.
Thank you very much for the time and effort put into it.
Old 04-29-2008, 07:24 PM
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Z06-JIM
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Awesome 'How-To' & pics... ...thanks for sharing...
Old 04-29-2008, 10:16 PM
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BlackZ06
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Rocco,

When you first said you were gonna take on this project, I thought there was no way you would accomplish this yourself.

Not only was I wrong .... I was WAY wrong. You hit the ball out of the park .... you did a quality job replacing the compressor, but even more impressive, documented what you did with pictures and an amazingly well written "how to" .......

Awesome.

Steve
Old 04-29-2008, 11:37 PM
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T.J.
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GREAT write up. Need to do this myself, but I still don't know. Looks like a BIG job, but GREAT work.
Old 04-30-2008, 12:09 PM
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gmethod
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This needs to be included into the tech pages!! Great write up. I tackled this project myself while doing a head/cam job and it's no fun. Great job!!!
Old 04-30-2008, 10:11 PM
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Plasticfan
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Great job and great write up.

This will be a big help to the next guy.
Old 04-30-2008, 10:23 PM
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SpeedUp
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awesome! saved and ready for when my system needs work

thanks!
Old 06-30-2008, 08:40 PM
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98_vette
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GREAT writeup and pics. I believe that I will be replacing my water pump really soon and reading your writeup on replacing the ac compressor I think it would be a GREAT idea to replace the ac compressor when I do. The compressor is original and I have 110k miles on my 98 coupe. Soooooooooooooooo the water pump and ac compressor will get the replacement (I just last week replaced the power steering pump due to a bad pump). The idler bearings I replaced a few hundred miles ago so this should do the finishing items on the engine I should need to get done.
Thanks again for the writeup.
Old 06-30-2008, 09:06 PM
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Need to download this to remove the AC from the trackrat.
Old 06-30-2008, 10:21 PM
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rustyguns
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anyone know an admin who can make this a sticky ?????????????
Old 09-27-2009, 05:50 PM
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Great writeup. Thanks, and hate to say it but I will be doing this replacement also very soon. Tony
Old 09-27-2009, 06:32 PM
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Bill Curlee
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ROCCO

If you dont mind, Im going to add this to my list of C5 post that everyone must have.

SUPERB write up.

BC
Old 09-27-2009, 07:06 PM
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csexton
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Thanks for your hard work in documenting this

Chuck
Old 09-27-2009, 07:36 PM
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Rocco,

as I said in my email to you. Nicely done indeed.

What a GREAT write up and thanks for doing this.

Jim
Old 06-13-2010, 09:03 AM
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Thanks!!!

Mario
Old 06-13-2010, 11:16 AM
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minitech
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Originally Posted by rabnestic
Thanks for the details Rocco! I have the shop manuals, but your pdf was the tool that really made this simple. I took the parts off Friday afternoon and did the re-assemble on saturday morning. Using your parts list, I ordered many of the items through rockauto. The only tough part was getting that 13mm bolt off of the back of the compressor. As for adders, I used PAG 100 oil and the drain for the 1997 C% is a plastic butterfly valve - same position (passenger side, lower radiator). Be careful to pull and twist or it might break.

Thanks again Rocco! This should get you honorary status in the Corvette Forum Hall of Fame!!!!



I'm just did the replacement too. 1997 Biggest problem I had was that bolt on the back of the compressor too. Working aroung headers though.

I would not have tried it without seeing the DIY from Rocco. And a nice chance for me to learn something about A/C and get some tools for A/C for later. Rocco even answered a question by email as he offered in the DIY.

Really great work on the DIY.

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Old 06-13-2010, 12:12 PM
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Fast Cop
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Great write up.
Old 06-13-2010, 12:47 PM
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great job,

Is there a way to flush the system completely out before it gets to that?
Old 06-14-2010, 07:48 AM
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Awesome write-up!

Saved it for future use.


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