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Tricks to get Passenger side Catback off?

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Old 06-15-2005, 07:16 PM
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BlownV6
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Default Tricks to get Passenger side Catback off?

I've tried every which way and the god damn passenger side will not come off. The driver side slips off with no problems. Any idea's?
Old 06-15-2005, 07:25 PM
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MJD
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An easy way to do it is just cut the stock exhaust at the over the axle pipe and then just slip the pipe out toward the front of the car. I did this and had both sides off in 10 minutes.

Last edited by MJD; 06-15-2005 at 07:27 PM.
Old 06-15-2005, 07:29 PM
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dragon84
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Don't cut anything. Just drop the sway bar and everything will come out ok.
Old 06-15-2005, 07:30 PM
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BlownV6
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Originally Posted by dragon84
Don't cut anything. Just drop the sway bar and everything will come out ok.

Did that. The Passenger side seems to be caught right on the tranny pan.
Old 06-15-2005, 07:35 PM
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NavyVet
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Originally Posted by BlownV6
Did that. The Passenger side seems to be caught right on the tranny pan.
If it's an automatic, and you're not trying to preserve the old exhaust - cut it! You will save lots of time and effort. Even with the sway bar down, the autos have a clearance problem.
Old 06-15-2005, 07:47 PM
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mrgil
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Default Catback

I understand there is a heat shield the has to come off if its an A4
mrgil
Old 06-15-2005, 09:19 PM
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army2000
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Originally Posted by mrgil
I understand there is a heat shield the has to come off if its an A4
mrgil

Unbolt the heat shield right under the passenger side fuel tank, only 2-3 bolts holding it there. Very easy and lift the car above 3 feet. Don't cut anything.

Dude check this out: http://www.corsaperf.com/installC5Sys.pdf
Old 06-15-2005, 09:41 PM
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white90conv
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I have an auto, removed the heat shield and dropped the sway bar and it came out easily (with some wiggling). You also have to have the car high - mine was on a rack at a muffler shop.
Old 06-15-2005, 10:32 PM
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csexton
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Originally Posted by white90conv
I have an auto, removed the heat shield and dropped the sway bar and it came out easily (with some wiggling). You also have to have the car high - mine was on a rack at a muffler shop.
It will come right out. No problems when I did mine.
Old 06-16-2005, 11:28 AM
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92dreamin
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When I did mine, 03 a4, I also had problems even after dropping the sway bar. I had to take the heat shield off, very easy. The exhaust was still a pain, you have to get it wiggled in the right spot and it will come out. Took me 20 minute of moving around. Taking the heat shield off gives you that little bit of clearance you need.
Old 06-16-2005, 12:29 PM
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lost
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I have an auto and it took the muffler shop all of 20 minutes for the complete swap and the tech had never done one before. I had to give him instructions. Best $40 I ever spent....
Old 06-16-2005, 12:33 PM
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muncie21
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Doing this on a MN6, how high is high enough?
Old 06-16-2005, 03:07 PM
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atl97vette
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I swapped cat-backs on my '97 (A4) in my garage. I, too, got the driver's side off without issue but had to wrestle with the passenger side for a few minutes. The key is to get the car waaay up high and wrestle, and turn it until it comes out. I dropped the sway bar but Ididn't remove a heat shield. Good luck - it will come off without cutting.
Old 06-16-2005, 03:26 PM
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Wicked Weasel
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Originally Posted by muncie21
Doing this on a MN6, how high is high enough?
very high. you need to take a ton of precautions to ensure it does not slip off the jack and jack stands.

It is much easier to cut them if you plan on not saving the stock ones. I pulled mine out and about 1 year later I threw them away because they were taking space in the garage and who the heck wants them. I only know one person that traded in his car for a newer C5 and needed to put back the stock exhaust.
Old 06-16-2005, 03:31 PM
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John Cullen
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Originally Posted by muncie21
Doing this on a MN6, how high is high enough?
I saved my mufflers(oem) and installed ghl's on mn6 I had the rear bumper 36in. off ground. Passenger side needed a little twisting and came off no problem.
Old 06-16-2005, 09:39 PM
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mike348
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I thought mine would not make it. When I went up a few inches higher they fell off.

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