Notices
C4 General Discussion General C4 Corvette Discussion not covered in Tech

Newbie Needs Advice on C4 Headlight Swap

Old 07-18-2014, 11:54 PM
  #1  
Wheel Stander
Racer
Thread Starter
 
Wheel Stander's Avatar
 
Member Since: Dec 2013
Location: Bel Air Maryland
Posts: 419
Received 5 Likes on 5 Posts
Default Newbie Needs Advice on C4 Headlight Swap

I have a 92 with stock factory headlights. They are absolutely terrible. From what I have read, it sounds like HID lights may be the answer so I bought a conversion kit. Unfortunately, I was not impressed with what I received. The lenses and housing are both made from plastic, and the diamond-cut design uses some sort of junky metal reflective device which is anything but secure inside the lens. Also, the required wiring looks complicated and time consuming to install.

I've been told that HID fog lights are a much easier install and will provide much brighter lighting directly in front of the car. That would help, but I'm still going to need upgraded headlights to see better at distance. This is where I need advice. A number of vendors sell Hella style units that use either halogen or xenon bulbs. The Hellas are less expensive and much easier to install than the HIDs, but I'm not sure if they will solve my problem. Please let me know if they will be a worthwhile improvement over my original sealed-beam bulbs and, if so, which Hellas I should buy. THANKS!!!
Old 07-19-2014, 02:07 AM
  #2  
WVZR-1
Team Owner

 
WVZR-1's Avatar
 
Member Since: Sep 2003
Posts: 23,039
Received 2,255 Likes on 2,017 Posts

Default

Your '92 should have had "plastic" H6054P units when new and yes the plastics were terrible. I believe I'd buy a pair of glass newer H6054 and see if that might satisfy your needs. The C4 was never great but I believe most are happy with the glass sealed beams.

You could consider adding relays to the system and increasing the voltage from the something less than 12V likely to something much closer to the 14V output of the charging system. That really lights things up. If you buy anything make sure you're buying E-code lamps and NOT China product.

Amazon I believe mentions high quality India product and mentions NOT CHINA in their offering. They don't mention E-code but they're also supplied "less bulb" and they're not sealed. That could maybe be a nuisance.

Here's a Daniel Stern relay solution. I've seen people do this on "other than C4" lighting and it might be an interesting adventure. Not very much to accomplish the project and it's certainly not expensive if you source your parts wisely.

http://www.danielsternlighting.com/t...ys/relays.html

It would be interesting maybe to just measure the actual voltage at the lamps now at maybe 2000 RPM. The alternator should be charging and the battery should be at whatever it's functional state is presently.

All newer production OE systems using replaceable bulbs use high and low beam relays for just this reason, to improve the lighting intensity.

Here's the Amazon offering:

Amazon.com: GENSSI H6054 7x6 Inch 200mm Headlights Pair Uses H4 Bulbs Non-sealed H6014/h6052/h6054: Automotive Amazon.com: GENSSI H6054 7x6 Inch 200mm Headlights Pair Uses H4 Bulbs Non-sealed H6014/h6052/h6054: Automotive

Last edited by WVZR-1; 07-19-2014 at 03:08 AM.
Old 07-19-2014, 06:23 AM
  #3  
ANTI VENOM
Melting Slicks
 
ANTI VENOM's Avatar
 
Member Since: Oct 2000
Location: Spokane Valley WA
Posts: 2,158
Received 8 Likes on 7 Posts

Default

HID lamp retrofits are possibly illegal. It seems to be a gray area to me. I got tired of researching and just installed true projector HID's in my other car. Personally I'm not a fan of the "cut-off". Some areas cops look for HID retros, and other places don't seem to care as long as you aren't blinding people by putting HID bulbs in a reflector housing. Good luck!
Old 07-19-2014, 09:36 AM
  #4  
c4cruiser
Team Owner

 
c4cruiser's Avatar
 
Member Since: Dec 1999
Location: Lacey WA RVN 68-69
Posts: 34,873
Received 475 Likes on 422 Posts
NCM Sinkhole Donor

Default

Some years ago when I had a '92 vert, I installed a set of Hella conversion lamps. These were made of glass and they were a huge improvement over stock 6054 lamps. I used H4 Xenon bulb that were something like 100/90W and I never had a problem with fuses or wiring.
Neither the Hella or CIBIE conversion lamps are sealed but like the Amazon link, they come with a very good rubber gasket and they will not leak.

The OEM "fog" lights are really useless in that they are plastic and sealed. Adding any type of bulb that will generate more heat than stock bulbs can easily melt the units. They are a real PITA to remove as the front fascia has to come off. And once the face of the lens becomes dull from road grit, they have to come off to be re-polished. Frankly, I would just ignor them and look for quality headlamp systems.
Old 07-19-2014, 09:40 AM
  #5  
WVZR-1
Team Owner

 
WVZR-1's Avatar
 
Member Since: Sep 2003
Posts: 23,039
Received 2,255 Likes on 2,017 Posts

Default

Originally Posted by c4cruiser
Some years ago when I had a '92 vert, I installed a set of Hella conversion lamps. These were made of glass and they were a huge improvement over stock 6054 lamps. I used H4 Xenon bulb that were something like 100/90W and I never had a problem with fuses or wiring.
Neither the Hella or CIBIE conversion lamps are sealed but like the Amazon link, they come with a very good rubber gasket and they will not leak.

The OEM "fog" lights are really useless in that they are plastic and sealed. Adding any type of bulb that will generate more heat than stock bulbs can easily melt the units. They are a real PITA to remove as the front fascia has to come off. And once the face of the lens becomes dull from road grit, they have to come off to be re-polished. Frankly, I would just ignor them and look for quality headlamp systems.
You could imagine then how much more efficient they would be with 14V or near that powering them!
Old 07-19-2014, 04:29 PM
  #6  
smdorsey
Pro
 
smdorsey's Avatar
 
Member Since: Feb 2004
Location: Sabin MN
Posts: 658
Likes: 0
Received 4 Likes on 3 Posts

Default

Thought about HIDS for awhile. Just installed Silverstar headlights and 50W fogs. Dramatic improvement at a 1/3rd of the cost.

Stay Frosty!
Stephen
Old 07-22-2014, 03:41 PM
  #7  
BigT2
Instructor
 
BigT2's Avatar
 
Member Since: May 2012
Location: South Jersey
Posts: 202
Likes: 0
Received 18 Likes on 10 Posts

Default

I have been using the Hella e-code with Silverstar bulbs for about a year now and is a major improvement over the stock sealed beams.

T
Old 07-22-2014, 04:39 PM
  #8  
Wheel Stander
Racer
Thread Starter
 
Wheel Stander's Avatar
 
Member Since: Dec 2013
Location: Bel Air Maryland
Posts: 419
Received 5 Likes on 5 Posts
Default

Originally Posted by WVZR-1
Your '92 should have had "plastic" H6054P units when new and yes the plastics were terrible. I believe I'd buy a pair of glass newer H6054 and see if that might satisfy your needs. The C4 was never great but I believe most are happy with the glass sealed beams.

You could consider adding relays to the system and increasing the voltage from the something less than 12V likely to something much closer to the 14V output of the charging system. That really lights things up. If you buy anything make sure you're buying E-code lamps and NOT China product.

Amazon I believe mentions high quality India product and mentions NOT CHINA in their offering. They don't mention E-code but they're also supplied "less bulb" and they're not sealed. That could maybe be a nuisance.

Here's a Daniel Stern relay solution. I've seen people do this on "other than C4" lighting and it might be an interesting adventure. Not very much to accomplish the project and it's certainly not expensive if you source your parts wisely.

http://www.danielsternlighting.com/t...ys/relays.html

It would be interesting maybe to just measure the actual voltage at the lamps now at maybe 2000 RPM. The alternator should be charging and the battery should be at whatever it's functional state is presently.

All newer production OE systems using replaceable bulbs use high and low beam relays for just this reason, to improve the lighting intensity.

Here's the Amazon offering:

Amazon.com: GENSSI H6054 7x6 Inch 200mm Headlights Pair Uses H4 Bulbs Non-sealed H6014/h6052/h6054: Automotive
Thanks for the heads-up. I read the stuff on Daniel Stern's website. It was VERY informative ... a bit too technical for me, but still good stuff. Based on what I read, I'm going to install Hella crystal lead glass lens with the OSRAM SilverStar bulbs. It should be a MAJOR improvement (which really shouldn't be hard to achieve). If you or anyone else is interested, some of the products that Stern recommends can be found here ... http://www.candlepowerinc.com/

I don't know whether their prices are the best, but they do have a very good selection of high-end automotive lighting products.

HAPPY MOTORING ...
Old 07-22-2014, 07:03 PM
  #9  
gerardvg
Melting Slicks
 
gerardvg's Avatar
 
Member Since: Aug 2009
Location: Melbourne, Victoria, Australia
Posts: 3,452
Received 188 Likes on 169 Posts

Default

Yes HID headlights are very nice with a lot more light however they are for cars with projector headlights, due to the fact many have fitted hi/lo's to H4 lights and not adjusted the headlights afterwards they got a bad name with Police on the lookout.

The other issue i have come accross is the failure rate, over a year i went through 2 ballasts and 2 hid globes and finally the hi/lo swithing relay went. I went back to H4 lights but with 100watt low beam and 140watt high beam, a step down i know but HID will let you down with failures.

My sister has a car that is almost 2 years old with HID lights standard and is forever having ballasts and HID globes replaced, yes they are really great but reliabillity is lacking..
Old 07-22-2014, 07:46 PM
  #10  
Silver96ce
Drifting
 
Silver96ce's Avatar
 
Member Since: Mar 2012
Location: New Jersey
Posts: 1,492
Received 60 Likes on 53 Posts

Default

Originally Posted by smdorsey
Thought about HIDS for awhile. Just installed Silverstar headlights and 50W fogs. Dramatic improvement at a 1/3rd of the cost.

Stay Frosty!
Stephen
Two years ago I installed Silverstar sealed beam headlights. Improvement was enough I skipped the Hella conversion. It was easy and cheap compared to the alternatives. I also got them on sale and only paid $25.00 for the two of them (I haven't seen that special since).

I just checked and (as long as the prices are the same in your area), if you have an Advance Auto near you, you can get two of them for $34.99 plus tax if you buy online and pick up in store. Enter "TRT30" in the promo code line.
Old 07-22-2014, 11:00 PM
  #11  
TBSS/85vette
Racer
 
TBSS/85vette's Avatar
 
Member Since: Dec 2012
Location: Rockford Illinois
Posts: 347
Received 25 Likes on 20 Posts

Default

Originally Posted by BigT2
I have been using the Hella e-code with Silverstar bulbs for about a year now and is a major improvement over the stock sealed beams.

T


I did the same conversion in the spring using the Silverstar Ultra bulbs. Being able to see down the road is fantastic.
Old 07-23-2014, 05:32 AM
  #12  
mcm95403
Le Mans Master
Support Corvetteforum!
 
mcm95403's Avatar
 
Member Since: Nov 2009
Location: Sparks, NV
Posts: 6,851
Received 223 Likes on 145 Posts

Default

I use the Hella e-codes as well, but I use 80w/100 Xenon bulbs instead. Very nice white, bright light and rarely need the high beams.
Old 07-24-2014, 10:54 PM
  #13  
Wheel Stander
Racer
Thread Starter
 
Wheel Stander's Avatar
 
Member Since: Dec 2013
Location: Bel Air Maryland
Posts: 419
Received 5 Likes on 5 Posts
Default

Originally Posted by WVZR-1
Your '92 should have had "plastic" H6054P units when new and yes the plastics were terrible. I believe I'd buy a pair of glass newer H6054 and see if that might satisfy your needs. The C4 was never great but I believe most are happy with the glass sealed beams.

You could consider adding relays to the system and increasing the voltage from the something less than 12V likely to something much closer to the 14V output of the charging system. That really lights things up. If you buy anything make sure you're buying E-code lamps and NOT China product.

Amazon I believe mentions high quality India product and mentions NOT CHINA in their offering. They don't mention E-code but they're also supplied "less bulb" and they're not sealed. That could maybe be a nuisance.

Here's a Daniel Stern relay solution. I've seen people do this on "other than C4" lighting and it might be an interesting adventure. Not very much to accomplish the project and it's certainly not expensive if you source your parts wisely.

http://www.danielsternlighting.com/t...ys/relays.html

It would be interesting maybe to just measure the actual voltage at the lamps now at maybe 2000 RPM. The alternator should be charging and the battery should be at whatever it's functional state is presently.

All newer production OE systems using replaceable bulbs use high and low beam relays for just this reason, to improve the lighting intensity.

Here's the Amazon offering:

Amazon.com: GENSSI H6054 7x6 Inch 200mm Headlights Pair Uses H4 Bulbs Non-sealed H6014/h6052/h6054: Automotive
I contacted Daniel Stern earlier this week. He was very helpful. When he realized that I wasn't anxious to try my hand at upgrading the stock wiring on my C4, he recommended Cibie headlamps and Narva+50 bulbs which should be here in a couple of days. Once I complete the install, I'll post an update about the quality of lighting this stuff gives me. Stern says it will be a MAJOR improvement over my stock sealed beams.
Old 07-24-2014, 11:01 PM
  #14  
DinoBob
Melting Slicks
 
DinoBob's Avatar
 
Member Since: Apr 2011
Location: New Jersey
Posts: 3,305
Received 361 Likes on 205 Posts

Default

I have the original headlamps in my '86. They are absolutely awful. I appreciate the thread, the Silverstars sound like my solution.
Old 07-24-2014, 11:18 PM
  #15  
1993C4LT1
Race Director
 
1993C4LT1's Avatar
 
Member Since: Oct 2011
Location: Dallas Texas
Posts: 15,454
Received 612 Likes on 492 Posts

Default

Anyone have pics of Helle E-codes with HID bulbs in them?
Old 07-25-2014, 02:41 AM
  #16  
Cliff Harris
Race Director
 
Cliff Harris's Avatar
 
Member Since: Apr 2002
Location: Anaheim CA
Posts: 10,036
Likes: 0
Received 341 Likes on 312 Posts

Default

Originally Posted by gerardvg
My sister has a car that is almost 2 years old with HID lights standard and is forever having ballasts and HID globes replaced, yes they are really great but reliabillity is lacking..
I saw a thread a few years ago on swapping in HID headlights. The author recommended buying TWO kits to have spare parts to replace the ones that blew out.

I have the Silverstars in my car. HID kit sitting on the bench. I did a bench test and was not impressed by the light output. I think I should have gone with the projector version (love them on my C6).

Last edited by Cliff Harris; 07-25-2014 at 02:43 AM.
Old 07-25-2014, 07:13 AM
  #17  
Wheel Stander
Racer
Thread Starter
 
Wheel Stander's Avatar
 
Member Since: Dec 2013
Location: Bel Air Maryland
Posts: 419
Received 5 Likes on 5 Posts
Default

Originally Posted by DinoBob
I have the original headlamps in my '86. They are absolutely awful. I appreciate the thread, the Silverstars sound like my solution.
What lenses do you plan to use or are you sticking with sealed beams?
Old 07-25-2014, 07:19 AM
  #18  
WVZR-1
Team Owner

 
WVZR-1's Avatar
 
Member Since: Sep 2003
Posts: 23,039
Received 2,255 Likes on 2,017 Posts

Default

Originally Posted by Wheel Stander
I contacted Daniel Stern earlier this week. He was very helpful. When he realized that I wasn't anxious to try my hand at upgrading the stock wiring on my C4, he recommended Cibie headlamps and Narva+50 bulbs which should be here in a couple of days. Once I complete the install, I'll post an update about the quality of lighting this stuff gives me. Stern says it will be a MAJOR improvement over my stock sealed beams.
Are you doing the 14V relay upgrade also or just the lamps? If your lamps are the original 'plastic' I believe you'll be thrilled!
Old 07-25-2014, 08:33 PM
  #19  
Wheel Stander
Racer
Thread Starter
 
Wheel Stander's Avatar
 
Member Since: Dec 2013
Location: Bel Air Maryland
Posts: 419
Received 5 Likes on 5 Posts
Default

Originally Posted by WVZR-1
Are you doing the 14V relay upgrade also or just the lamps? If your lamps are the original 'plastic' I believe you'll be thrilled!
Just the lamps, no electrical system upgrade.

Get notified of new replies

To Newbie Needs Advice on C4 Headlight Swap



Thread Tools
Search this Thread
Quick Reply: Newbie Needs Advice on C4 Headlight Swap



All times are GMT -4. The time now is 10:09 PM.