C3 Tech/Performance V8 Technical Info, Internal Engine, External Engine, Basic Tech and Maintenance for the C3 Corvette
Sponsored by:
Sponsored by:

Advice on headlight actuator removal procedure and R/R seals

Thread Tools
 
Search this Thread
 
Old 11-08-2002, 02:09 PM
  #1  
74-Roadster
Le Mans Master
Thread Starter
 
74-Roadster's Avatar
 
Member Since: Nov 2000
Location: Fort Worth TX
Posts: 5,196
Received 102 Likes on 37 Posts
St. Jude Donor '06
Father & Son St. Jude Donor '09

Default Advice on headlight actuator removal procedure and R/R seals

I'm replacing the seals on my actuators this weekend and I've checked the archives but can't find any advice on actually performing the work. Any advice will be appreciated.

Thanks, Glenn
Old 11-08-2002, 02:15 PM
  #2  
trw
Melting Slicks
 
trw's Avatar
 
Member Since: May 2000
Location: Crescent City, CA
Posts: 2,125
Likes: 0
Received 6 Likes on 5 Posts

Default Re: Advice on headlight actuator removal procedure and R/R seals (74-Roadster)

Try this link from the NCRS forum

http://www.ncrs.org/forum/tech.cgi?read=64711

I'm thinking I need this to.

Terry
Old 11-08-2002, 10:22 PM
  #3  
PRNDL
Team Owner
 
PRNDL's Avatar
 
Member Since: Jul 1999
Location: Huntersville NC
Posts: 26,545
Received 46 Likes on 42 Posts

Default Re: Advice on headlight actuator removal procedure and R/R seals (trw)

Actually, there are (or were...) 2 online articles with photos and step by step instructions on how to do this job. Funny thing is, I think one of the articles has a photo with the seal on backwards!! :lol: I will see if I can track down the articles and post a link. MJ

OK, both articles can be gotten to via your best source of C3 how-to articles, ie http://www.corvettefaq.com

One is from the Zip website:
http://www.zip-corvette.com/has2.htm


The other is from corvettemagazine.com

http://www.corvettemagazine.com/2002...s/lights-1.asp



[Modified by MNJack, 9:29 PM 11/8/2002]
Old 11-08-2002, 10:33 PM
  #4  
PRNDL
Team Owner
 
PRNDL's Avatar
 
Member Since: Jul 1999
Location: Huntersville NC
Posts: 26,545
Received 46 Likes on 42 Posts

Default Re: Advice on headlight actuator removal procedure and R/R seals (MNJack)

There really is no excuse for publishing this picture with the seal going on BACKWARDS!!!! :mad

Old 11-08-2002, 10:36 PM
  #5  
74-Roadster
Le Mans Master
Thread Starter
 
74-Roadster's Avatar
 
Member Since: Nov 2000
Location: Fort Worth TX
Posts: 5,196
Received 102 Likes on 37 Posts
St. Jude Donor '06
Father & Son St. Jude Donor '09

Default Re: Advice on headlight actuator removal procedure and R/R seals (MNJack)

I searched for both headlight and actuator in the C3 archives and came up empty. There was a tech article about rebuilding the relay. But it didn't address removal from car etc.

I'm sure I'll figure it out, just looking to save time and make sure I don't hurt anything.

The thread to the NCRS forum indicated to perform the work with the actuators in the car since the AC makes it harder to remove them. Hmmmm, any thoughts from those of you who removed them and have AC?
Old 11-08-2002, 11:04 PM
  #6  
74-Roadster
Le Mans Master
Thread Starter
 
74-Roadster's Avatar
 
Member Since: Nov 2000
Location: Fort Worth TX
Posts: 5,196
Received 102 Likes on 37 Posts
St. Jude Donor '06
Father & Son St. Jude Donor '09

Default Re: Advice on headlight actuator removal procedure and R/R seals (MNJack)

Thanks Jack!!! Those articles are the ticket. Sure hope this is my only vacuum problem. My lights work, just slow.
Old 11-08-2002, 11:25 PM
  #7  
MIKER
Melting Slicks
 
MIKER's Avatar
 
Member Since: Oct 1999
Location: Tolar Texas
Posts: 2,581
Likes: 0
Received 11 Likes on 5 Posts

Default Re: Advice on headlight actuator removal procedure and R/R seals (74-Roadster)

Glenn,
I have replaced the seals in both of my canisters. There was BARELY enough room to remove the canisters from the top side with the hood still on the car. If you have help, it is so easy to remove/re-install the hood that I would at least consider it.
Replacing the seals is pretty easy. . . UNLESS. . . the clevis is frozen onto the threaded end of the rod. :cry:
I had replacement seal retaining rings so used my dremel with a cutoff wheel to carefully remove the prongs from the OLD retaining ring which holds the seal in place. (or pry them up if you can)
Old 11-08-2002, 11:57 PM
  #8  
DMONSVETTE
Le Mans Master
 
DMONSVETTE's Avatar
 
Member Since: Mar 2002
Location: On an island surrounded by sharks Hawaii
Posts: 8,575
Likes: 0
Received 3 Likes on 2 Posts

Default Re: Advice on headlight actuator removal procedure and R/R seals (MIKER)

My friend just got done replacing all actuator seals and dust boot.
He replaced the seals without even removing the retaining clamp thingy.
He used some silcone gel all over the actuator seal, slide it over the
post thing after sanding it smooth and then stuffed the new seal
into position. Headlights work better then new.
Took actuators out after removing the hood.
Make sure you remember which is left and which is right, if you
put them back the wrong sides the hood won't close.
Good luck. :seeya
Old 11-09-2002, 12:09 AM
  #9  
74-Roadster
Le Mans Master
Thread Starter
 
74-Roadster's Avatar
 
Member Since: Nov 2000
Location: Fort Worth TX
Posts: 5,196
Received 102 Likes on 37 Posts
St. Jude Donor '06
Father & Son St. Jude Donor '09

Default Re: Advice on headlight actuator removal procedure and R/R seals (DMONSVETTE)

Thanks for a couple more good tips. I got the kit from ZIP and new seals and retaining rings are included. With my one piece aluminum grill up front, I think I can remove mine through the nose and avoid messing with the hood. If the hood comes off, the underside will get painted . . . WHILE I'M AT IT!!! :eek:
Old 11-09-2002, 02:46 AM
  #10  
DMONSVETTE
Le Mans Master
 
DMONSVETTE's Avatar
 
Member Since: Mar 2002
Location: On an island surrounded by sharks Hawaii
Posts: 8,575
Likes: 0
Received 3 Likes on 2 Posts

Default Re: Advice on headlight actuator removal procedure and R/R seals (74-Roadster)

If the hood comes off, the underside will get painted . . . WHILE I'M AT IT!!! :eek:
thats what I did. :yesnod: :seeya
Old 11-09-2002, 07:16 AM
  #11  
hunt4cleanair
Safety Car
 
hunt4cleanair's Avatar
 
Member Since: Sep 2002
Location: Myrtle Beach SC
Posts: 4,929
Received 716 Likes on 464 Posts

Default Re: Advice on headlight actuator removal procedure and R/R seals (DMONSVETTE)

I replaced seal and boot on passenger side actuator last winter and did not notice any appreciable improvement in performance. Still droopie.

To what extent does applying the silicone help improve the seal?

I've got A/C managed to do it with hood on..extremely difficult and if you've got help...remove the hood!

Get notified of new replies

To Advice on headlight actuator removal procedure and R/R seals




Quick Reply: Advice on headlight actuator removal procedure and R/R seals



All times are GMT -4. The time now is 12:46 PM.