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Ack! My block didn't clean up after bore 4.030

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Old 12-10-2006, 10:18 AM
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gbak
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Default Ack! My block didn't clean up after bore 4.030

Background:
For a couple of month ago I bought a 2-bolted 010 block, for a 450-500 hp 383 build.

According to the seller the block was a 4.000 stock, never rebored.
I checked the ridges and they was very small in my opinion.
I didn't measured it, which was my first misstake.

My second misstake was that I found 8 forged Ross Racing pistons +30 on Ebay for a good price, and bought them right away.
The Ross pistons should give me 10.7 in comp, which would be fine for my application.
I have also Trick Flow al heads with 64cc chambers, and a Xtrem Energy mech roller cam CS XR274 R-10 on my shelf.
Spec:
Valve timing at 0.015
Open: Int 31 BTDC, Ext 74 BBDC
Close Int 63 ABDC, Ext 26 ATDC

I also bought a Eagle 383 ESP int crank and 6" Manley (streetmaster) rod's.

So I then went to my machinist with the block.
Last week my machinist called and told me that 3 of the cylinders didn't clear up at +30.
The block was already +20 when he started the machining
He wasn't even shure +40 would be enough!

So I bought forged flat top Probe SRS (12337-060) pistons at +60 just to be on the safe side.
The Probe have a higher comp 11,3/64cc (if decking the block to 9.010) but I took them anyway, but now I'm don't know if the engine can handle this comp without pinging!

Future plan:
Is now to bore the cylinders to +60 and deck the block to 9.020-9.015 use a 0.039 gasket to get comp to a "decent" 10.8-10.9
We got 98 octane here so I think it will work.

How will the crank's bobweight correspond to my other parts?
The reason I selected these parts was that they had a low weight and can handle the hp I aiming for.

Crank is int balanced to the bobwight 1855 gram.
Pistons cpl (inl rings and pin) weights 583 gram.
Rods 593 gram, big end 432 grams, little end 161 grams, bearing 46 gram.

Can you give me some comments on this setup?
Have I overlooked something?
Old 12-10-2006, 11:06 AM
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VETDRMS
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.060 shouldn't be a problem, does your machinist have a way to measure the cylidner wall thickness?

If you have 98 octane you should be fine with 11.3:1. I wouldn't use the head gasket as the crutch as you'll end up with horrible quench and a better chance of detonation.

I run 10.7:1 compression on my 406 with 91 octane gas and no ping, even with the timing locked out. I run .038" piston to head clearance (quench).

I think the cam is a good choice for the 383, I use the XR280R and it has a good, broad powerband.

I would recommend you use the Polymer gear from Comp, even if Comp says you "don't need to." I went through 1 cam and about 4 timing gears before I switched over to the Polymer gear. It has performed flawlessly. It is now on my Billet grind of the same cam and it has not worn at all over many passes and a lot of hard street miles. Its expensive, but worth it IMHO.
Old 12-10-2006, 11:32 AM
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SmokinBBC
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[QUOTE=VETDRMS
If you have 98 octane you should be fine with 11.3:1. [/QUOTE]

Is the octane measurement the same in Sweden as in the US? Does 98 octane in Sweden = 98 octane in the US
Old 12-10-2006, 11:40 AM
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jackson
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Originally Posted by gbak
Crank is int balanced to the bobwight 1855 gram.
Pistons cpl (inl rings and pin) weights 583 gram.
Rods 593 gram, big end 432 grams, little end 161 grams, bearing 46 gram.
I assume you included any pin locks in that 583g. Machine shop's bobweight fixture should work out to about 1700-1710g including allowance for some parasitic oil. Looks like they'll be drilling some mass from the crank ... or possibly machining down the crank counterweight's OD to reduce mass ... or both. VERY unlikely it will need any heavy metal added. The OPTIMAL method for reducing mass here would be to achieve all reduction by machining CW OD ... that brings mass closer to crank centerline; reducing moment of inertia ... results in quicker revs & slightly higher HP potential. That optimal method costs more than simple point drilling and requires much experience to get it right.
Old 12-10-2006, 11:45 AM
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gbak
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does your machinist have a way to measure the cylidner wall thickness?
Don't know, must check!
When is the wall to thin then?

Does 98 octane in Sweden = 98 octane in the US
It says 95 or 98 on the pump, but might be something else??
How do octane correspond to the comp?

One of the main things with the parts I selected was just to have a quick rev engine, and to avoid the use of heavy metal.
Is it any disadvantage to drill a lot of holes in the crank, except that it will look like a swiss chease?

What is the optimal distance between the piston and head regarding quench?

Here are my Ross pistons #70765, is there someone out there that will buy them?
It really hurts to be forced to sell these nice pistons.

Last edited by gbak; 12-10-2006 at 12:15 PM.
Old 12-10-2006, 12:17 PM
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VETDRMS
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What else does it say on the pump? US is (Research Octane Number (RON) + Motor Octane Number (MON)) / 2.

Here is a good link with some rating information:
http://en.wikipedia.org/wiki/Octane_rating

This is from that link:
this means that the octane in the United States will be about 4 to 5 points lower than the same fuel elsewhere: 87 octane fuel, the "regular" gasoline in the US and Canada, would be 91-95 (regular) in Europe.
So it looks like the (R+M)/2 rating would be closer to 93-94 US octane, which, if setup correctly could run on 11.3:1 in my opinon.

Optimum quench is from .045-.035 with .035 being tightest you want to run with steel rods. I would shoot for .038-.042.

Wall thickness should be from .100-.125". This is just from memory and I might be off a little but your machinist should know for sure. It is more important when overboring a 400, but I think most 350s can go .060 without a problem.


Last edited by VETDRMS; 12-10-2006 at 12:19 PM.
Old 12-10-2006, 01:21 PM
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gbak
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So it looks like the (R+M)/2 rating would be closer to 93-94 US octane, which, if setup correctly could run on 11.3:1 in my opinon.
You are right VETDRMS!
I have checked the octane now, and the Swedish 98 octane is similar to the US 93 octane.
Old 12-10-2006, 05:28 PM
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gbak
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Can someone tell me which way to go:

Deck the block to 9.005, piston top will be at 9.000, use a gasket 0.039 and get 0.044 in quench distance with a static comp 11.3 and a dynamic comp to 8.8

or

Deck the block to 9.015, same gasket 0.039 and get 0.054 in quench distance with a static comp 11.0 and a dynamic comp to 8.6

I have asumed that the intake closing point (degrees) ABDC @ 0.050 is 67 degrees, is that right??

Last edited by gbak; 12-10-2006 at 05:34 PM.
Old 12-10-2006, 08:00 PM
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jackson
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Why not leave yourself some room to change as motor wears/ages?

Probe -4cc w/cd 1.125" + 1/2 stroke 1.875" + 6" rod = 9.000"

Why not use a composition Victor Reinz 5746 gasket (4.100" x 0.026" x 5.4cc) with your alloy heads and deck it to about 9.020"? ... that would yield decent quench of about 0.046" ... & still have great SCR about 11.25:1 ... and leave some meat on block if you need to deck in future. You can always get a thicker gasket for those alloy heads ... but you can never replace meat on block or heads.

FYI ... VR 5746 is the thinnest composition gasket I know of that's recommended for use w/ alloy sbc heads. Someone else may suggest it, but I do not agree with using a steel shim gasket with alloy heads.

BTW ... those probes are made of 2618 alloy which expands a fair amount & needs a fair amount of bore clearance. That will result in more piston rock than other alloys. You must not run too tight a quench where there's much rock or the edge of piston will rock up & smack bottom of head when at running hard at TDC.

Last edited by jackson; 12-10-2006 at 08:08 PM.
Old 12-10-2006, 08:06 PM
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David Ey
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What is a two bolted block?
Old 12-10-2006, 08:27 PM
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Originally Posted by David Ey
What is a two bolted block?
2-bolt mains, I presume.
Old 12-10-2006, 08:31 PM
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jackson
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I understand he means a block with 2-bolt main caps ... as opposed to 4.

Although the gent is apparently in northern europe, me thinks his english language skills are better than most here in usa.
Old 12-11-2006, 01:38 AM
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BTW ... those probes are made of 2618 alloy which expands a fair amount & needs a fair amount of bore clearance. That will result in more piston rock than other alloys. You must not run too tight a quench where there's much rock or the edge of piston will rock up & smack bottom of head when at running hard at TDC.
Probe recommend a running clearance .002 to .006

http://www.probeindustries.com/Pisto...t/Chev_350.htm
Old 12-11-2006, 07:03 AM
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My last motor i did at 60 over,ran it hard on nitrous also and is now running in a 80 vette no trouble with running hot either.
Old 12-11-2006, 07:23 AM
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Careful with opening that quench up too much - you'll get more pinging at .055 quench with 11:1 than .035 with 11.3:1.
Old 12-11-2006, 10:22 AM
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gbak
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jackson:
Seems impossible to find that Victor Reinz 5746 gasket here!
Any specific speedshop in US selling the gasket?
Old 12-11-2006, 11:25 AM
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jackson
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Originally Posted by gbak
jackson:
Seems impossible to find that Victor Reinz 5746 gasket here!
Any specific speedshop in US selling the gasket?
Yes, Competition Products / Howards cams sells it. So does an NAPA auto parts store here. Give me a minute and I'll try to find the P/N for a VERY similar GM gasket that's 0.028".

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Old 12-11-2006, 11:32 AM
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jackson
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Two GM gaskets ... Scoggin Dickey shows them ... any GM dealer should be able to get them.

1. 0.028" - Composition Small Block Chevy Head Gasket 10105117 $15.45

2. 0.028" Composition w/ Graphite - Small Block Chevy Head Gasket 14096405 $21.00
Old 12-11-2006, 11:42 AM
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gbak
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Thank you very much for the help jackson!
Old 12-11-2006, 01:29 PM
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how much for the ross pistons? i am looking at building close to the same engine and my bore will be 4.030 with an eagle 3.75 stroke crank with a set of 6" rods on a decked block 9.010. thinking of brodix heads and a hyd. roller cam.


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