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Were big blocks cast in batches?

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Old 02-05-2012, 05:31 PM
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mainline666
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Default Were big blocks cast in batches?

Were engine blocks cast in "batches" with the same date code used on hundreds or even thousands of blocks? The reason I ask is because I've been looking a several 1970 big blocks that have the same casting date of L 18 9. Did GM fire up the oven and bake 5000 of these blocks with the same code on them?
Old 02-05-2012, 05:41 PM
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scottyp99
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Yes, GM made more than one engine block per day.


Scott
Old 02-05-2012, 05:54 PM
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Alan 71
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Hi ml,
On small blocks, (maybe big blocks too?), in addition to the casting date, there were also a 'pointer' that showed the shift, (Day-light, Twi-light, and Night), and a clock with a slotted head that was turned to show what hour of the shift the block was cast.
It would be interesting to see the shift pointer and clock slot on the bbs you've looked at.
Regards,
Alan

Old 02-05-2012, 06:15 PM
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Default Clock.

Hi Alan, do you or anyone by chance know how to read those cast clocks? I see on the shift clock the engine in your photo was made during the twilight shift. I can see on the time clock dial the two dots on top which might indicate 12:00 but there are only a total of ten dots.
Is that because of ten hour work shifts meaning it was made the sixth hour of the twilight shift?
Just curious.

Last edited by qtlow; 02-05-2012 at 06:18 PM.
Old 02-05-2012, 07:28 PM
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Mike Ward
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Yes, 10 hour shifts.
Old 02-05-2012, 07:32 PM
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Interesting, I did not know that. Thanks, guys.
Old 02-05-2012, 07:39 PM
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Default more than 1 per day, but how many?

Originally Posted by scottyp99
Yes, GM made more than one engine block per day.


Scott
Happy to expose my ignorance on this topic. Yes, I didn't think they cast one per day, but how many would be produced with the same casting date? Would you expect to see engines built in Jan, Feb, March, e.g., T01s, T02s, etc., with the same cast date on the block?

The shift "timer" is something I didn't check (yet).
Old 02-05-2012, 07:48 PM
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Originally Posted by mainline666
but how many would be produced with the same casting date?
All of them cast on that date.
Old 02-05-2012, 08:20 PM
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Originally Posted by mainline666
Happy to expose my ignorance on this topic. Yes, I didn't think they cast one per day, but how many would be produced with the same casting date? Would you expect to see engines built in Jan, Feb, March, e.g., T01s, T02s, etc., with the same cast date on the block?

The shift "timer" is something I didn't check (yet).
Are you asking if they cast a gazillion blocks on one day, and then used them to build engines for a few months, till they ran out, and then cast a gazillion more in one day?


Scott
Old 02-06-2012, 09:21 AM
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In 1969, Tonawanda produced one engine every 12 seconds; the engine is only online a few hours. Then, assuming all goes well, the assembly date should match the casting dates on the part added.
I'd say one every 12 seconds could be considered a gazillion!
Old 02-06-2012, 09:29 AM
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Mike Ward
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Originally Posted by 69 Chevy
I'd say one every 12 seconds could be considered a gazillion!
What's the source of the statement you quoted- I think something's being taken out of context.
Old 02-06-2012, 09:47 AM
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Originally Posted by scottyp99
Are you asking if they cast a gazillion blocks on one day, and then used them to build engines for a few months, till they ran out, and then cast a gazillion more in one day?


Scott
Sort of. I was wondering if they set up a mold with casting date L 18 9 on it and then used that for days/weeks until they hit a certain number, or did they actually only cast blocks on that day with that number for the length of that shift?
Old 02-06-2012, 10:39 AM
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Originally Posted by mainline666
Sort of. I was wondering if they set up a mold with casting date L 18 9 on it and then used that for days/weeks until they hit a certain number, or did they actually only cast blocks on that day with that number for the length of that shift?
As Alan has mentioned above, the block contains the time of day (or night) when it was cast, not just the date. The only real reason GM went to this trouble was for quality and traceability purposes.

If you've found three cars with the same date block, that's an incredible coincidence or there's something funny going on. Fake casting numbers and dates are not unheard of- a little JB weld mixed with iron filings can do miracles.

Last edited by Mike Ward; 02-06-2012 at 12:09 PM.
Old 02-06-2012, 11:25 AM
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For reference..........These are the actual casting numbers/letters that were used. Notice the bar with the fonts, the characters were changed out before molding.



Regards,

WB
Old 02-06-2012, 12:28 PM
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Originally Posted by mainline666
Sort of. I was wondering if they set up a mold with casting date L 18 9 on it and then used that for days/weeks until they hit a certain number, or did they actually only cast blocks on that day with that number for the length of that shift?
L 18 9 would have been used only on that day and for all blocks cast during that 24 hour period. L 19 9 would have been the day following. L 17 9 the day before.

The foundries ran pretty much 24/7.

FWIW: Flint Engine assembled approximately 5500 small blocks per day. That means they had to have 5500 block castings from the foundry per day.


Last edited by Easy Mike; 02-06-2012 at 04:17 PM.
Old 02-06-2012, 12:34 PM
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Originally Posted by mainline666
Sort of. I was wondering if they set up a mold with casting date L 18 9 on it and then used that for days/weeks until they hit a certain number, or did they actually only cast blocks on that day with that number for the length of that shift?
Engine blocks and stuff like that are cast in a process called sand casting:

http://en.wikipedia.org/wiki/Sand_casting

The mold that the part is cast in has to be destroyed in order to get the part out, so a new mold is built for each and every block produced. They don't just have a mold that they can keep using again and again. When they are making the mold, it is not a big deal to include the actual date of production, and even the time, in the mold. So, to answer your question, no, the date is the actual day that the block was cast.


Scott
Old 02-06-2012, 12:40 PM
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Originally Posted by Mike Ward
As Alan has mentioned above, the block contains the time of day (or night) when it was cast, not just the date. The only real reason GM went to this trouble was for quality and traceability purposes.

If you've found three cars with the same date block, that's an incredible coincidence or there's something funny going on. Fake casting numbers and dates are not unheard of- a little JB weld mixed with iron filings can do miracles.
If we assume the foundry cranked out blocks 24/7 at a constant rate, then the chances of having two blocks with the same casting date would be 1 in 365. I don't even know how to do the math to figure out what the chances of having 3 of them, but ya don't have to do the math to be able to see that it would be pretty long odds. About the same as 3 randomly picked people all having the same birthday.


Scott

Last edited by scottyp99; 02-06-2012 at 12:42 PM.

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Old 02-06-2012, 02:31 PM
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mainline666
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Default thanks guys

Ok, I'm edujumcated now. Many blocks cast in one day. Date changes every day.

Any issues with a mid-December cast on a big block with an assembly date of 5-Feb-70? I heard around 2 weeks is the norm, but this cast is right around Xmas time.
Old 02-06-2012, 02:35 PM
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Originally Posted by scottyp99
I don't even know how to do the math to figure out what the chances of having 3 of them, but ya don't have to do the math to be able to see that it would be pretty long odds.
Depends entirely on the sample size. The OP made no mention of how many he looked at.
Old 02-06-2012, 03:02 PM
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The block casting process was a continuous-operation type of system. Each block needed a 'new' core set. It was just like any other production line system.


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