C1 & C2 Corvettes General C1 Corvette & C2 Corvette Discussion, Technical Info, Performance Upgrades, Project Builds, Restorations

Replacing mech fuel pump C2

Thread Tools
 
Search this Thread
 
Old 04-23-2023, 06:54 PM
  #1  
80atez
Pro
Thread Starter
 
80atez's Avatar
 
Member Since: Jun 2012
Posts: 581
Received 60 Likes on 42 Posts

Default Replacing mech fuel pump C2

Have a 1965 327 300hp Carter AFB just redone, and in place, new sender in tank and new gas, new rubber lines.. Runs great from float bowl fill but was not getting fuel to carb.
- Car had been hesitating under light load on hwy, we suspected it could be the pump anyway..
Checked fuel line output just before filter, none while cranking starter...

New and or clean lines from tank to pump, so only unchecked line is the one from the bottom to the top of the engine..

Have a new Carter pump to install and have a few questions I'd really appreciate some answers to..

1. Should I mess with the bolt on the lower block near the pump or just take off the pump? I see I'll have to leave the pushrod in and make sure it mates up with the pump arm, any suggestions on this?
silicone gasket maker on one or both sides of the paper one? Or just dry??
2. Should I assume the pump is functional and not overpressured? I've heard there's a high rate of poor quality pumps out there....
3. Do I need to prime the pump or anything? Or will it suck air until it fills up with gas?
4. There's a vacuum nubbin on the new pump, do I just cover that to deadhead? I don't think my car has any line there..

My plan is to jack stand the right front, remove wheel and fender and then it looks like I might need to move a water line or two, any thoughts? Should I try it from above and remove the heater lines? It looks a bit tight underneath with the front suspension right there..


Any and all flames or thoughts are always appreciated. Thanks!
(PS just posted similar thread and I can't find it now....)
Old 04-23-2023, 07:02 PM
  #2  
Nowhere Man
Team Owner
 
Nowhere Man's Avatar
 
Member Since: Feb 2003
Location: Sitting in his Nowhere land Hanover Pa
Posts: 49,056
Received 6,977 Likes on 4,798 Posts
2015 C2 of Year Finalist

Default

I would rebuild the pump you haver now
The following users liked this post:
80atez (04-23-2023)
Old 04-23-2023, 07:28 PM
  #3  
62Jeff
Tech Contributor
Support Corvetteforum!
 
62Jeff's Avatar
 
Member Since: May 2005
Location: Conroe Texas
Posts: 15,500
Received 48 Likes on 38 Posts

Default

Here's a link to a document full of great information.
https://www.corvetteforum.com/forums...post1591508735

To you questions:
1) Use the front bolt
2) Your old pump sounds bad, given lack of fuel during cranking
3) No need to prime, but I like to put a little fuel down the carb so when I turn the key the car starts right away and accelerates getting fuel through the system
4) Not sure why you have that fitting but put a cap on it. Some older cars used the fuel pump as a vacuum source for vacuum operated windshield wipers (but not your car)

My 65 has factory A/C and I have to go in from the bottom and with an extension through the fenderwell. My 62 has less stuff in the way but I still go in from the bottom.

If your old fuel pump is the original style, then here is info on how to rebuild it.
https://www.corvetteforum.com/forums...post1577259612
The following users liked this post:
80atez (04-23-2023)
Old 04-23-2023, 08:05 PM
  #4  
80atez
Pro
Thread Starter
 
80atez's Avatar
 
Member Since: Jun 2012
Posts: 581
Received 60 Likes on 42 Posts

Default

Thanks so much. The links are excellent, I could not find them on my deep dive into the forum ; )

I might rebuild it but I'll put in the new Carter on while I'm there I think, use the old one as backup.

How do you get to TDC with HEI? I assume line up timing marks and it's either best or worst spot, and check pushrod from there? Can't you just turn the engine with a long bar on the front of the engine? I used to do that with my 305 to get the starter to catch...

Unrelated question: I saw a pic of a '62 with what looked like a vent tube from the top of the gas tank to the bottom, like a way to replace spilled gas from around the filler hole down into the tank via the overflow tube. I just replaced by tube but in my '65 I thought it just vented to the bumper anything leaked, and I don't see a bottom fitting to recycle the gas. Is that an earlier model thing? I ask because I want to get it right, but also, I have found a lot of small rocks or grit in my tank previously and don't know how it gets there....

Last edited by 80atez; 04-23-2023 at 08:20 PM.
Old 04-23-2023, 09:24 PM
  #5  
62Jeff
Tech Contributor
Support Corvetteforum!
 
62Jeff's Avatar
 
Member Since: May 2005
Location: Conroe Texas
Posts: 15,500
Received 48 Likes on 38 Posts

Default

Originally Posted by 80atez
How do you get to TDC with HEI? I assume line up timing marks and it's either best or worst spot, and check pushrod from there? Can't you just turn the engine with a long bar on the front of the engine? I used to do that with my 305 to get the starter to catch...
Yep you can turn the engine if you have a bolt in the center of the balancer. Or you can bump it with the ignition key. With a helper you can pull the #1 spark plug and put your thumb over the hole, feeling for compression as engine turns.

Unrelated question: I saw a pic of a '62 with what looked like a vent tube from the top of the gas tank to the bottom, like a way to replace spilled gas from around the filler hole down into the tank via the overflow tube. I just replaced by tube but in my '65 I thought it just vented to the bumper anything leaked, and I don't see a bottom fitting to recycle the gas. Is that an earlier model thing? I ask because I want to get it right, but also, I have found a lot of small rocks or grit in my tank previously and don't know how it gets there....
In a 62, a vent tube from the top of the tank runs to the fuel filler door where it dumps overflowed fuel. That fuel goes into a drain hose at the bottom of the filler door area, and that hose dumps out near the front mount for the leaf spring. In stock configuration it dumps to the ground just like in your 65.

The following users liked this post:
80atez (04-29-2023)
Old 05-05-2023, 04:59 PM
  #6  
80atez
Pro
Thread Starter
 
80atez's Avatar
 
Member Since: Jun 2012
Posts: 581
Received 60 Likes on 42 Posts

Default

Wow what a job... My prior pump does not look original. If outlet was at 2oclock inlet was at 7oclock.. As stated prior it tested bad, when I removed it the lever spring was broken! A pretty bad oil leak may actually have been from that, as the stud that acts as a fulcrum was missing as well, what a mess. The bolts holding it on were about 1ft lbs tight... I think the threads stripped due to under torque or worked themselves out over time..

I replaced it with a Carter M3120 or some number, for "muscle cars" from Summit I think. It is for a SBC, 6psi max.. I had to cap the vacuum hose fitting as mentioned..

When putting that on I did not realize is has a thicker mating edge, and I stripped the front bold threads in the block!!. After reading around and coming up with many considerations, I simply bought grade 8 1.5" bolts, used an extra washer on the rear side, none needed on the front, it fit without using extra washers to prevent bottoming out due to the thickness of the Carter casting. I used orange thread locker, black oil resistant gasket seal on both sides of the paper one.

The car has aftermarket suspension, and it was really really tight. I used a 2ft extension through the wheel well. Needed new rigid copper tube from pump to filter, that was a pain but my local speed shop made one overnight. Old was just too short by about an inch.

All told, I tested it and it puts out a lot of fuel!.. Got er running just perfect.. If I'm lucky the oil ruining the garage floor might just be from the old pump. I have a few pics if anyone is interested.

Last edited by 80atez; 05-07-2023 at 10:57 AM.
The following users liked this post:
62Jeff (05-05-2023)
Old 05-05-2023, 05:14 PM
  #7  
Bluestripe67
Race Director
Support Corvetteforum!
 
Bluestripe67's Avatar
 
Member Since: Jan 2002
Location: Close to DC
Posts: 14,548
Received 2,130 Likes on 1,468 Posts
C2 of the Year Finalist - Modified 2020

Default

Glad you adapted to the details. Hit the road for some smiles. Pics are always welcome. Dennis
Old 05-07-2023, 10:44 AM
  #8  
80atez
Pro
Thread Starter
 
80atez's Avatar
 
Member Since: Jun 2012
Posts: 581
Received 60 Likes on 42 Posts

Default



This shows the thickness difference of the two pumps I was dealing with
Old 05-07-2023, 10:55 AM
  #9  
80atez
Pro
Thread Starter
 
80atez's Avatar
 
Member Since: Jun 2012
Posts: 581
Received 60 Likes on 42 Posts

Default


I thought I might need to use a stud to bottom out the threads, but started with the extra washer technique. That with the thicker flange on the new Carter pump allowed me to simply use a 1.5" bolt.

pump output is more than shade tree volume of 12oz in 30 sec.. despite the flat spot on the up pipe. I did not measure PSI.

Old 05-07-2023, 10:59 AM
  #10  
80atez
Pro
Thread Starter
 
80atez's Avatar
 
Member Since: Jun 2012
Posts: 581
Received 60 Likes on 42 Posts

Default

Thanks to the help here and HAMB (hokey *** message board) - a forum for hot rods with some good advice archived about this project..

HAMB ref had reported the block thread depth is 7/8"

Last edited by 80atez; 05-07-2023 at 06:01 PM.
Old 10-23-2023, 06:30 PM
  #11  
rad-man
Instructor
 
rad-man's Avatar
 
Member Since: Mar 2005
Location: Houston Texas
Posts: 237
Received 9 Likes on 9 Posts

Default

Originally Posted by 80atez
I replaced it with a Carter M3120 or some number, for "muscle cars" from Summit I think. It is for a SBC, 6psi max.. I had to cap the vacuum hose fitting as mentioned..

All told, I tested it and it puts out a lot of fuel!.. Got er running just perfect..
I just finished installing an M3120 and came here to warn everyone about the extra nipple that you referenced in the original post.
It’s a vent hole that can be used for marine applications; however, I left mine capped the way it was out of the box and I had fuel gushing out of all sorts of places around the carb - it measured 11psi.

I called Carter tech support and they said the pump will over pressurize if you cap it. With the cap off the vent, the psi is down to 6 where it should be, but now I have to figure out what’s wrong with my carb….
Old 10-28-2023, 02:32 PM
  #12  
80atez
Pro
Thread Starter
 
80atez's Avatar
 
Member Since: Jun 2012
Posts: 581
Received 60 Likes on 42 Posts

Default

Originally Posted by rad-man
I just finished installing an M3120 and came here to warn everyone about the extra nipple that you referenced in the original post.
It’s a vent hole that can be used for marine applications; however, I left mine capped the way it was out of the box and I had fuel gushing out of all sorts of places around the carb - it measured 11psi.

I called Carter tech support and they said the pump will over pressurize if you cap it. With the cap off the vent, the psi is down to 6 where it should be, but now I have to figure out what’s wrong with my carb….
Appreciate the post..

I'm really confused because some expert level advice above seems to say to cap it. I also think I asked one or more of my local shop guys including the guy who rebuilt the carb, a very reputable source, who said to cap it. And the car has run great since my last post. I don't have an easy way to test the PSI from the pump myself, so I might just leave as is. If I do remove it I think I'd want to cover it with a little filter. I mean one thought is the cover I have on there is not air tight. I also can't really comprehend how it would increase pump fuel output pressure if there is a covered vacuum output (input). I'm just assuming there is a flapper valve somewhere in there and it would get to a stable vacuum neg pressure on that side of the pump diaphragm and that's it. I wonder if the rumors of variable pump output pressures on these pumps is 1) justified, and 2) the reason for the different outcomes we have. Hard to justify me messing with it if the crb isn't leaking fuel and the car is running great.

Wondering if you could post the phone number you called and I could just pick their brain at summit.

(really been a weird project overall because I read conflicting recommendations about this and the carb spacer gasket order - went with my carb guy's advice which was completely opposite of the internet "consensus")

Get notified of new replies

To Replacing mech fuel pump C2




Quick Reply: Replacing mech fuel pump C2



All times are GMT -4. The time now is 08:10 PM.