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[C2] Aluminum radiator repair

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Old 09-10-2020, 02:29 PM
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H36214
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Default Aluminum radiator repair

Best way to repair a hole in a 1967 aluminum radiator?
Old 09-10-2020, 02:36 PM
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Nowhere Man
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Throw it away and buy a new Dewitt’s.
Old 09-10-2020, 02:48 PM
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H36214
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Originally Posted by Nowhere Man
Throw it away and buy a new Dewitt’s.
That was plan B
thanks
Old 09-10-2020, 03:43 PM
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cbernhardt
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Originally Posted by H36214
Best way to repair a hole in a 1967 aluminum radiator?
Where are you located?
Tapp Inc., located in Sophia, NC, builds custom aluminum radiators.
They may be able to repair yours.
Charles
Old 09-10-2020, 04:12 PM
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Nowhere Man
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By doing so you are decreasing it’s capacity to cool and just waisting time.
Old 09-10-2020, 04:18 PM
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jim lockwood
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Originally Posted by H36214
That was plan B
thanks
It needs to be plan A. You won't regret it.
Old 09-10-2020, 05:00 PM
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MikeM
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Plan A.

Drain the coolant out. Clean the leak area with white vinegar. Apply a two part epoxy to the leak area.

Plan B. Add Barr's Stop Leak pellets if the leak isn't too big..

You have nothing to lose but a few bucks and a few hours of time.

If your radiator is original (I doubt it), just throw it away and get another.


Last edited by MikeM; 09-10-2020 at 05:02 PM.
Old 09-11-2020, 08:46 AM
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morly1963
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I worked at a radiator shop in the 90's and they tried with glue sticks/glue guns. It didint last. A few years ago I needed a new rad in my 63 bought a date coded Dewitts.
Best money I ever spent-good luck.
Old 09-11-2020, 09:35 AM
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R66
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Repair depends a lot on where the hole is and what caused it. A puncture thru sound metal may be repairable, but corrosion caused holes thinning the metal are just a warning that other areas are thin also. Just a thought.
Old 09-11-2020, 11:50 AM
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H36214
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Much appreciated input from all. Radiator was original to the car thus the reason for trying to repair,

Old 09-11-2020, 11:52 AM
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H36214
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Located in Connecticut,
Old 09-11-2020, 11:54 AM
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Nowhere Man
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A new Dewitt’s may be expensive but it’s 100% like originals and cools a little better then originals. Pay more now and save a headache later
Old 09-11-2020, 12:05 PM
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MikeM
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Originally Posted by Nowhere Man
A new Dewitt’s but it’s 100% like originals and cools a little better then originals.

???????
Old 09-11-2020, 05:36 PM
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65hihp
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A new original would cool slightly better than the modern DeWitt reproduction. See posts 27, 28, and 29.
https://www.corvetteforum.com/forums...y-choices.html
Old 09-11-2020, 06:13 PM
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Tom DeWitt
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I know what you meant, but I think others would find #12-14 a little confusing. Let me try to clear this up....

DeWitts makes two (2) completely different radiators for the same application and they are both aluminum.
A. Original plate type, GM 3155316, best performer at 4600 Btu. (Some refer to this as the original)
B. Replacement two row tube style with end tanks. This line is called "Direct Fit" and that is exactly what it is, a direct fit replacement radiator. Heat rejection depends on which model you choose.



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Old 09-27-2020, 10:48 AM
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OC-1
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JB weld on aluminum radiator for 20 years with no issues. did purchase a new dewitts to replace it,
Old 09-27-2020, 02:15 PM
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RJMerc
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At the beginning of summer I had a pin hole leak in an area that was easily accessible so I decided to try an epoxy. I used Alum Bond H-450 Aluminum Repair Kit. It's not leaked since. I can't speak for the longevity of the fix, but time will tell. Can be found on Amazon here:

Amazon Amazon

Good luck.
Old 09-27-2020, 03:25 PM
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KC John
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Let me add a crazy story to this post. My brother who happened to work for a bus company in Yonkers NY, told me how they fixed radiator leaks on city buses . They would take a fresh banana and push it into the fins where the leak was. He told me the heat would cook the banana and stop the leak permanently. I never tried it, but I thought it was an interesting fix. One I never would have thought of.

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