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My way to hide PCV valve

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Old 08-24-2010, 02:31 PM
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bowtie racing
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Default My way to hide PCV valve

As you guys know its impossible to fit PCV valve on aluminium corvette script valve covers. And since i had ZZ4 crate engine ,there is no way to use road draft tube for breathing.

First i made a hole for the valve and rubber grommet.





Then i made " oil well " from aluminium tubing. It has diver plate which keeps stainless mesh (side of the manifold) above the pcv valve . Tube was welded on the manifold and sealed with epoxy.





Then bolt on splash shield from aluminium sheet metal.



And finished it with stainless allen head bolts and safety wire



So far - about 1000 miles - it has worked well without any sign of oil suction.

Old 08-24-2010, 02:39 PM
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66jack
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Nice
But should you have put more hole in the splash shield for drainage?

66jack
Old 08-24-2010, 02:48 PM
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bowtie racing
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Originally Posted by 66jack
Nice
But should you have put more hole in the splash shield for drainage?

66jack
There are two 5/16" holes on both ends. I know was it enough when i take the intake off next time.
Old 08-24-2010, 02:50 PM
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Originally Posted by bowtie racing
There are two 5/16" holes on both ends. I know was it enough when i take the intake off next time.
that's a great modification and fab-up work....
Old 08-24-2010, 03:01 PM
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66jack
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Originally Posted by bowtie racing
There are two 5/16" holes on both ends. I know was it enough when i take the intake off next time.
I seen those holes, they just don't look that big.
Maybe some holes in the corners would help, if needed?

66jack
Old 08-24-2010, 05:00 PM
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QUOTE/

As you guys know its impossible to fit PCV valve on aluminium corvette script valve covers.

I wouldn't say impossible!

I do have a PCV valve on mine.

I do like how you fabricated it into the intake and still make a nonstock engine appear stock.
Old 08-24-2010, 05:22 PM
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Chicago Pete
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You have some skills, looks great!
Old 08-24-2010, 05:31 PM
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Frankie the Fink
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I considered using stainless steel "scrubby pads" in my PCV line oil separator but I got real nervous about metal particles getting in the engine. Other than that concern (which could be paranoia on my part) its a nice looking job...
Old 08-24-2010, 05:34 PM
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toddalin
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I would (actually I did) make the shield to cover the entire inside bottom of the manifold to keep the hot oil from splashing up onto the bottoms of the intake runners. The lifters sling a lot of hot oil around.

As long as you're down there anyway, may as well take further advantage of the situation and work you are doing.
Old 08-24-2010, 05:54 PM
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AZDoug
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Originally Posted by 66jack
I seen those holes, they just don't look that big.
Maybe some holes in the corners would help, if needed?

66jack
Those two holes are fine, this is in the lifter valley, there isn't that much oil flying around in there.

That oil separator is overkill as compared to a factory can, I don't see any oil suction with that.

I simply drilled a hole in the rear web of the block and tapped it 3/8" NPT and put an elbow, a piece of 1/2" ID rubber hose and a PCV valve inline in teh hose, and into a tapped hole into the manifold under the throttle body, with no oil separator at all, my oil consumption is about 1 qt per 1000 miles, which includes a small leak at the rear of the pan, which to me is acceptable.

Doug
Old 08-24-2010, 08:55 PM
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nassau66427
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Nice job.

In my Tech Inspector days, I'd have snipped those safety wires with a pair of dykes and let you try it again. Good thing that's not a helicopter part.
Old 08-24-2010, 08:59 PM
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street62
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Originally Posted by AZDoug
Those two holes are fine, this is in the lifter valley, there isn't that much oil flying around in there.

That oil separator is overkill as compared to a factory can, I don't see any oil suction with that.

I simply drilled a hole in the rear web of the block and tapped it 3/8" NPT and put an elbow, a piece of 1/2" ID rubber hose and a PCV valve inline in teh hose, and into a tapped hole into the manifold under the throttle body, with no oil separator at all, my oil consumption is about 1 qt per 1000 miles, which includes a small leak at the rear of the pan, which to me is acceptable.

Doug
I did the same thing almost on my 67. when I came off the back of the block I hooked up to a hose that goes to the air cleaner. The pvc is on the oil fill tube from the factory. It looks like the way it came from the factory. The things you must do to run a 350.
Old 08-24-2010, 09:45 PM
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GUSTO14
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bowtie racing... congratulations on a terrific fabrication job. What attention to detail....
The shop I help out at on weekends has a customer that is having his '75 Corvette restored and he fell in love with the Corvette script covers. In order to deal with the PCV issue, we found these valve covers at PML...

http://www.yourcovers.com/valve_covers_11026.php
You can see the indentation on the side of the cover (on this '63 chassis) where you can machine a hole to insert the PCV valve. We inserted the PCV in the right cover and a draft tube in the left cover that goes up to the bottom of a mid-year air cleaner base. The draft tube is unhooked from the air cleaner and swung vertical to add oil to the engine on his '75 as he has no oil fill provision on the front of his manifold either.
Here is what the underside of the cover looks like...

These covers are much more substantial than stock aluminum covers and can be ordered raw, powder coated or polished if you like.

Good luck... GUSTO
Old 08-25-2010, 02:18 AM
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bowtie racing
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Originally Posted by nassau66427

... Good thing that's not a helicopter part.
I totally agree...Otherwise there were not many of them left..



Originally Posted by GUSTO14
[Here is what the underside of the cover looks like...

These covers are much more substantial than stock aluminum covers and can be ordered raw, powder coated or polished if you like.

Good luck... GUSTO

Those covers looks really nice. Thanks for the tip Gusto.


Here is rest of the case.

Old 08-25-2010, 10:15 AM
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Mako72
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Great idea and fab work!
Old 08-25-2010, 11:06 AM
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Larry N. Johnson
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Default Valve Covers

BOWTIE RACING:

Excellent work and detail. Congrats and thanks for posting!!


GUSTO14
Neat website for valve covers!
They even have the script covers for the BB!!
Looks like a spot for the PVC valve, too.
Old 08-27-2010, 12:24 PM
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vetteman64
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I have the PCV part worked out with the PMI valve covers but currently stumped on how to add oil. I have a Chevy crate engine with Vortec heads but can't find an intake with a front oil fill tube or boss to add one. I found a shop that will build up weld material and then machine it to fit an oil fill tube, but if I can find the right manifold it would be cheaper and quicker. Any ideas?

C Ya, Joseph Rock
Frankenstein 59 & Grand Sport proto

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Old 08-27-2010, 12:57 PM
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Originally Posted by vetteman64
I have the PCV part worked out with the PMI valve covers but currently stumped on how to add oil. I have a Chevy crate engine with Vortec heads but can't find an intake with a front oil fill tube or boss to add one. I found a shop that will build up weld material and then machine it to fit an oil fill tube, but if I can find the right manifold it would be cheaper and quicker. Any ideas?

C Ya, Joseph Rock
Frankenstein 59 & Grand Sport proto
add the oil in the dipstick tube a little slow but it works
wayne
Old 08-27-2010, 04:20 PM
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RFJohnston
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Originally Posted by al89
add the oil in the dipstick tube a little slow but it works
wayne
I add oil through the PCV hole. No big deal. Funnel fits right in.
Old 08-27-2010, 05:33 PM
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I have baffles from other small block valve cover and breather on right bank and PCV on right bank in-between the C and O on the valve covers.But after seeing the PML polished valve covers I ordered a set.



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